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inCAD Library

Please read before use

What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

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  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
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  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
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inCAD Library Features

  1. Get great new design ideas for these application examples.

    2. Over 300 design application ideas
    collected from dozens of industries!

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    Download CAD for the entire application example!

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No.000198 Pass/Fail Judgment Unit
Good IDEA!
42

A camera Pass/Fail sorting unit utilizing a commercially available conveyor.

Relevant category

Conveyors

Conveyors
Product name Conveyors
Part number SVKN-50-500-6-T100-IM-15-W-C
Features Streamlined structuring has achieved the low cost. The center drive is suitable for "Conveyor to Conveyor" transfer.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Performance info. | Technical calculations

Selection criteria

Use the standard item available in store to reduce the design work load

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Available sizes

■Flat Belt Conveyors - Center Drive, 2-Groove Frame φ30

Part Material Surface Treatment
Frame Aluminum Anodize
Motor Cover Aluminum
Pulley Holder 5052 Aluminum Alloy
Back side of belt Polyester -

■Belt Specification

Usage Surface Material Color Tone Continuous Use Temperature °C
General Purpose Polyurethane Green -10℃～80℃
White
Sliding Urethane Impregnated Green
White
Inclined Transfer Soft Polyurethane Green
White
Electronic Parts Conveyor Conductive Polyurethane Black
Food Conveyor Polyurethane White
Oil Resistant Oil Resistant Polyurethane Green -30～80℃
Oil-Resistant Chloroethylene Dark blue 5℃～60℃
Non-Adhesive Polyurethane White -10℃～80℃
No Belt

* There are many other options for belt specifications.

■Sizes

Belt width
(50mm increments) 		Distance between pulleys
(5mm increments) 		Motor selection
Output (W) Voltage (V) Specification Gearhead Reduction Ratio
50～250 390～3000 6, 25,
40, 60,
90 		* Note 5, 7.5, 9, 12.5, 15, 18,
25, 30, 36, 50, 60, 75,
90, 100, 120, 150, 180

* Voltage and specification of a motor are varied with countries of sales.

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Performance info.

■Speeds / Loads (Load info.) of the Belt Conveyor SV Series

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Technical Calculations

■Conveyor Selection Site

/maker/misumi/mech/product/cvs/

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LED Lamp

LED Lamp
Product name LED Lamps- Lightings, Direct Ring
Part number LPDRW70-80
Features LED Lamp with Longer Life than Conventional Halogen or Fluor Lamps.. Reduced Frequency of Maintenance.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes

Selection criteria

Select the correct lighting for the inspection Camera to catch the potential defects on the products.

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Available sizes

■LED Lamps- Lightings, Direct Ring

Color O.D.
(mm) 		Illumination Angle (degree) Illumination Area
Red
White 		20 90 φ10－30
30 90 φ40－60
50 80 φ60－80
25
70 80
25
90 80
25

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Urethane Molded Bearings

Urethane Molded Bearings
Product name Silicon Rubber / Urethane Molded Bearings - Flat, with Threaded Shaft
Part number UMBH8-30
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Risk info. | Available sizes | Performance info.

Selection criteria

Use this for laying the workpieces without damaging the components.

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Risk info.

Trial and error is required to verify if the material can be sorted as intended.

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Available sizes

■Silicon Rubber / Urethane Molded Bearings - Flat, with Threaded Shaft

Material Hardness Color Bearing Shaft
Material Surface Treatment
Urethane Shore A95 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
440C Stainless Steel 303 Stainless Steel －
White 52100 Bearing Steel Carbon Steel Trivalent Chromate
440C Stainless Steel 303 Stainless Steel －
Shore A90 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
440C Stainless Steel 303 Stainless Steel －
White 52100 Bearing Steel Carbon Steel Trivalent Chromate
440C Stainless Steel 303 Stainless Steel －
Shore A70 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
Shore A50 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
White 52100 Bearing Steel Carbon Steel Trivalent Chromate
Silicon Rubber Shore A70 Light Gray 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
440C Stainless Steel 303 Stainless Steel －
Antistatic Urethane Shore A90 Gray 52100 Bearing Steel Carbon Steel Electroless Nickel Plating

■Sizes and Dimensions

O.D. (mm) Shaft Bore Dia. (mm) Bearing
10 3 W683ZZA
12 3
13 4 W684Aｘ50ZZ
16 624ZZ
16 5 WBC5-13ZZ
20 625ZZ
20 6 696ZZ
28 626ZZ
28 8 608ZZ
30A 608ZZ
30A 10 6000ZZ
40A 6200ZZ
40A 15 6002ZZ
45A 6202ZZ
45A 20 6904ZZ
55A 6204ZZ
65A 25 6205ZZ

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Performance info.

■Speeds / Loads (Load Info.) of Urethane Molded Bearings

O. D. (mm) Shaft Bore Dia. (mm) Allowable Load N (kgf)
Urethane Silicon
Shore A95 Shore A90 Shore A70 Shore A50 Shore A70
10 3 38(3.8) 28(2.8) 9(0.9) 4(0.4) 7(0.7)
12 3 53(5.4) 34(3.5) 10(1) 6(0.6) 9.8(1)
13 4 66(6.7) 44(4.5) 13(1.3) 7(0.7) 13(1.3)
16 79(8.1) 59(6) 16(1.6) 6(0.6) 18(1.8)
16 5 79(8.1) 16(1.6)
20 102(10.4) 78(8) 20(2) 9(0.9) 24(2.4)
20 6 114(11.7) 23(2.3) 15(1.5)
28 218(22.2) 157(16) 44(4.5) 39(4) 47(4.8)
28 8 208(21.2) 42(4.3) 35(3.6)
30A ― 176(18) 81(8.3) 65(6.7) 53(5.4)
30A 10 94(9.6) 51(5.2)
40A ― 274(28) 136(13.9) 93(9.5) 82(8.4)
40A 15 122(12.4) 96(9.9)
45A ― 343(35) 109(11.1) 102(10.5) 103(10.5)
45A 20 130(13.3) 98(10.1)
55A ― 490(50) 225(22.9) 176(18.1) 147(15)
65A 25 ― 750(70) 333(34) 250(25.8) 226(23)

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IDEA NOTE Workpieces are fed one by one by rollers.

Components can be fed in a even manner through the cutout with a roller to help sort the components.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • This device is used to feed components on a conveyor and inspect the parts on a pass/fail basis. This visual inspection is done using a camera. The parts are then sorted into two sections of conforming or defective products.
  • Defective products are blown off the conveyor by an air nozzle located after the inspection camera.
  • Workpieces are loaded manually by an operator. The operator could increase or decrease the workpiece feed as required.

Points for use

  • An automatic mechanism with a conveyer, camera, and air blower.

Target workpiece

  • Disc-shaped part (SUS)
  • External dimensions: φ13 x t3mm
  • Weight of workpiece: 3.1g

Design Specifications

Operating Conditions or Design Requirements

  • External dimensions: W650ｘD250xH437mm
  • Conveyer length: 500mm
  • Conveyer speed: 18.8m/min

Required Performance

  • The distance between the proximity sensor and the workpiece is set to 6.1mm

Selection Criteria for Main Components

  • Conveyor
    • Select a conveyer whose conveying capacity is low (6W) because workpieces are light in weight.
  • Proximity sensor
    • Select a proximity sensor that can detect a workpiece at a relatively long distance.
      Detection distance: 14mm±10%, distance setting: 0 - 11.2mm
  • Roller
    • Select rollers with urethane so as not to damage workpieces.

Design Evaluation

Other Design Consideration

  • The camera and LED lighting can be adjusted independently by a single axis stage.
  • Guides and rollers are provided to the charging chute to feed workpieces while they are added horizontally.
  • Determine the angle to feed workpieces at which the workpieces can be fed on the conveyer one by one by trial and error.
  • Check the emission of defective workpieces by blowing air works normal as intended by adjust nozzle and air pressure, through trail and error.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details) 		Quantity
1 Miniature Conveyor SVKN-50-500-6-T100-IM-15-W-C 1
2 Aluminum Extrusion HFS5-2020-320 4
3 Aluminum Extrusion HFS5-2020-420 1
4 Aluminum Extrusion HFS5-2020-125 2
5 End Caps for Aluminum Extrusion HFC5-2020-B 4
6 Brackets for Aluminum Extrusion HBLFSNK5 8
7 Brackets for Aluminum Extrusion HBLFSN5-SSU 8
8 Nuts For Aluminum Extrusion SHNTU5-5 22
9 Flow Rate Control Valves SPSNL6-1 1
10 Camera EMVC-CB130C3 1
11 Lens EMVL-MZ0310 1
12 LED Lamps LPDRW70-80 1
13 Precision Dovetail Stages XDTS50 1
14 Clamp Plate PCWJ12-12-50 1
15 Rubber Mount C-30-RK-3220 6
16 Rack Gears UMBH8-30 1
17 Air Blow Nozzles DKNZN6-100 1
18 Socket Head Cap Screws-with Washer SCBS3-6 4
19 Socket Head Cap Screws-with Washer SCBS3-8 2
20 Socket Head Cap Screws-with Washer SCBS4-20 2
21 Socket Head Cap Screws-with Washer SCBS5-10 12
22 Socket Head Cap Screws-with Washer SCBS5-12 14
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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