(!) Since support from Microsoft will end on January 14 2020, Windows 7 user might not be able to use MISUMI website effectively. Please consider to update your system as ‘MISUMI Website system requirement’.
- inCAD Library Home
- > No.000198 Pass/Fail Judgment Unit
No.000198 Pass/Fail Judgment Unit
46
46
A camera Pass/Fail sorting unit utilizing a commercially available conveyor.
Relevant category
Conveyors
| Product name | Conveyors |
|---|---|
| Part number | SVKN-50-500-6-T100-IM-15-W-C |
| Features | Streamlined structuring has achieved the low cost. The center drive is suitable for "Conveyor to Conveyor" transfer. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Use the standard item available in store to reduce the design work load
Available sizes
■Flat Belt Conveyors - Center Drive, 2-Groove Frame φ30
| Part | Material | Surface Treatment |
|---|---|---|
| Frame | Aluminum | Anodize |
| Motor Cover | Aluminum | |
| Pulley Holder | 5052 Aluminum Alloy | |
| Back side of belt | Polyester | - |
■Belt Specification
| Usage | Surface Material | Color Tone | Continuous Use Temperature °C |
|---|---|---|---|
| General Purpose | Polyurethane | Green | -10℃～80℃ |
| White | |||
| Sliding | Urethane Impregnated | Green | |
| White | |||
| Inclined Transfer | Soft Polyurethane | Green | |
| White | |||
| Electronic Parts Conveyor | Conductive Polyurethane | Black | |
| Food Conveyor | Polyurethane | White | |
| Oil Resistant | Oil Resistant Polyurethane | Green | -30～80℃ |
| Oil-Resistant Chloroethylene | Dark blue | 5℃～60℃ | |
| Non-Adhesive | Polyurethane | White | -10℃～80℃ |
| No Belt | |||
* There are many other options for belt specifications.
■Sizes
| Belt width (50mm increments) | Distance between pulleys (5mm increments) | Motor selection | |||
|---|---|---|---|---|---|
| Output (W) | Voltage (V) | Specification | Gearhead Reduction Ratio | ||
| 50～250 | 390～3000 | 6, 25, 40, 60, 90 | * Note | 5, 7.5, 9, 12.5, 15, 18, 25, 30, 36, 50, 60, 75, 90, 100, 120, 150, 180 | |
* Voltage and specification of a motor are varied with countries of sales.
Performance info.
■Speeds / Loads (Load info.) of the Belt Conveyor SV Series
Technical Calculations
■Conveyor Selection Site
LED Lamp
| Product name | LED Lamps- Lightings, Direct Ring |
|---|---|
| Part number | LPDRW70-80 |
| Features | LED Lamp with Longer Life than Conventional Halogen or Fluor Lamps.. Reduced Frequency of Maintenance. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Select the correct lighting for the inspection Camera to catch the potential defects on the products.
Available sizes
■LED Lamps- Lightings, Direct Ring
| Color | O.D. (mm) | Illumination Angle (degree) | Illumination Area |
|---|---|---|---|
| Red White | 20 | 90 | φ10－30 |
| 30 | 90 | φ40－60 | |
| 50 | 80 | φ60－80 | |
| 25 | |||
| 70 | 80 | ||
| 25 | |||
| 90 | 80 | ||
| 25 |
Urethane Molded Bearings
| Product name | Silicon Rubber / Urethane Molded Bearings - Flat, with Threaded Shaft |
|---|---|
| Part number | UMBH8-30 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Use this for laying the workpieces without damaging the components.
Risk info.
Trial and error is required to verify if the material can be sorted as intended.
Available sizes
■Silicon Rubber / Urethane Molded Bearings - Flat, with Threaded Shaft
| Material | Hardness | Color | Bearing | Shaft | |
|---|---|---|---|---|---|
| Material | Surface Treatment | ||||
| Urethane | Shore A95 | Black | 52100 Bearing Steel | Carbon Steel | Electroless Nickel Plating |
| 440C Stainless Steel | 303 Stainless Steel | － | |||
| White | 52100 Bearing Steel | Carbon Steel | Trivalent Chromate | ||
| 440C Stainless Steel | 303 Stainless Steel | － | |||
| Shore A90 | Black | 52100 Bearing Steel | Carbon Steel | Electroless Nickel Plating | |
| 440C Stainless Steel | 303 Stainless Steel | － | |||
| White | 52100 Bearing Steel | Carbon Steel | Trivalent Chromate | ||
| 440C Stainless Steel | 303 Stainless Steel | － | |||
| Shore A70 | Black | 52100 Bearing Steel | Carbon Steel | Electroless Nickel Plating | |
| Shore A50 | Black | 52100 Bearing Steel | Carbon Steel | Electroless Nickel Plating | |
| White | 52100 Bearing Steel | Carbon Steel | Trivalent Chromate | ||
| Silicon Rubber | Shore A70 | Light Gray | 52100 Bearing Steel | Carbon Steel | Electroless Nickel Plating |
| 440C Stainless Steel | 303 Stainless Steel | － | |||
| Antistatic Urethane | Shore A90 | Gray | 52100 Bearing Steel | Carbon Steel | Electroless Nickel Plating |
■Sizes and Dimensions
| O.D. (mm) | Shaft Bore Dia. (mm) | Bearing |
|---|---|---|
| 10 | 3 | W683ZZA |
| 12 | 3 | |
| 13 | 4 | W684Aｘ50ZZ |
| 16 | 624ZZ | |
| 16 | 5 | WBC5-13ZZ |
| 20 | 625ZZ | |
| 20 | 6 | 696ZZ |
| 28 | 626ZZ | |
| 28 | 8 | 608ZZ |
| 30A | 608ZZ | |
| 30A | 10 | 6000ZZ |
| 40A | 6200ZZ | |
| 40A | 15 | 6002ZZ |
| 45A | 6202ZZ | |
| 45A | 20 | 6904ZZ |
| 55A | 6204ZZ | |
| 65A | 25 | 6205ZZ |
Performance info.
■Speeds / Loads (Load Info.) of Urethane Molded Bearings
| O. D. (mm) | Shaft Bore Dia. (mm) | Allowable Load N (kgf) | ||||
|---|---|---|---|---|---|---|
| Urethane | Silicon | |||||
| Shore A95 | Shore A90 | Shore A70 | Shore A50 | Shore A70 | ||
| 10 | 3 | 38(3.8) | 28(2.8) | 9(0.9) | 4(0.4) | 7(0.7) |
| 12 | 3 | 53(5.4) | 34(3.5) | 10(1) | 6(0.6) | 9.8(1) |
| 13 | 4 | 66(6.7) | 44(4.5) | 13(1.3) | 7(0.7) | 13(1.3) |
| 16 | 79(8.1) | 59(6) | 16(1.6) | 6(0.6) | 18(1.8) | |
| 16 | 5 | 79(8.1) | 16(1.6) | |||
| 20 | 102(10.4) | 78(8) | 20(2) | 9(0.9) | 24(2.4) | |
| 20 | 6 | 114(11.7) | 23(2.3) | 15(1.5) | ||
| 28 | 218(22.2) | 157(16) | 44(4.5) | 39(4) | 47(4.8) | |
| 28 | 8 | 208(21.2) | 42(4.3) | 35(3.6) | ||
| 30A | ― | 176(18) | 81(8.3) | 65(6.7) | 53(5.4) | |
| 30A | 10 | 94(9.6) | 51(5.2) | |||
| 40A | ― | 274(28) | 136(13.9) | 93(9.5) | 82(8.4) | |
| 40A | 15 | 122(12.4) | 96(9.9) | |||
| 45A | ― | 343(35) | 109(11.1) | 102(10.5) | 103(10.5) | |
| 45A | 20 | 130(13.3) | 98(10.1) | |||
| 55A | ― | 490(50) | 225(22.9) | 176(18.1) | 147(15) | |
| 65A | 25 | ― | 750(70) | 333(34) | 250(25.8) | 226(23) |
-
Terms of use of CAD data and simplified drawing data- These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data posted on https://th.misumi-ec.com/ (hereinafter referred to as the "Website") operated by MISUMI (THAILAND) CO., LTD. (hereinafter referred to as "MISUMI"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.
- 1. Purpose of Use
-
MISUMI offers the following:
1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products. - 2. Characteristics of Data
- There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
- 3. Disclaimer
- MISUMI carefully creates the Data but makes no warranty as to the accuracy of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using MISUMI’s CAD data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
- 4.Prohibited Acts
-
Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
(1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
(2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
(3)Displaying links to the Website related to the Data on their own websites, etc., without MISUMI's consent;
(4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
(5)Modifying, altering, tampering with, translating, or adapting the Data;
(6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without MISUMI’s consent;
(7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
(8)Publicly disclosing or exhibiting the Data without MISUMI's consent;
(9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI;
(10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk. - 5. Copyright
-
All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website. - 6. Third-Party Data
- MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
- 7. Export Control
- Customers shall comply with all applicable laws and regulations regarding the export of the Data.
- 8. Amendments to the Terms
- MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
- 9. Severability
- If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction.
- 10．Miscellaneous
- These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of Thailand, without regard to its conflicts of law principles. The authorized courts in Thailand shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms.
- Revised: 16th November, 2025
CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
-
Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
-
- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- This device is used to feed components on a conveyor and inspect the parts on a pass/fail basis. This visual inspection is done using a camera. The parts are then sorted into two sections of conforming or defective products.
- Defective products are blown off the conveyor by an air nozzle located after the inspection camera.
- Workpieces are loaded manually by an operator. The operator could increase or decrease the workpiece feed as required.
Points for use
- An automatic mechanism with a conveyer, camera, and air blower.
Target workpiece
- Disc-shaped part (SUS)
- External dimensions: φ13 x t3mm
- Weight of workpiece: 3.1g
Design Specifications
Operating Conditions or Design Requirements
- External dimensions: W650ｘD250xH437mm
- Conveyer length: 500mm
- Conveyer speed: 18.8m/min
Required Performance
- The distance between the proximity sensor and the workpiece is set to 6.1mm
Selection Criteria for Main Components
- Conveyor
- Select a conveyer whose conveying capacity is low (6W) because workpieces are light in weight.
- Proximity sensor
- Select a proximity sensor that can detect a workpiece at a relatively long distance.
Detection distance: 14mm±10%, distance setting: 0 - 11.2mm
- Select a proximity sensor that can detect a workpiece at a relatively long distance.
- Roller
- Select rollers with urethane so as not to damage workpieces.
Design Evaluation
Other Design Consideration
- The camera and LED lighting can be adjusted independently by a single axis stage.
- Guides and rollers are provided to the charging chute to feed workpieces while they are added horizontally.
- Determine the angle to feed workpieces at which the workpieces can be fed on the conveyer one by one by trial and error.
- Check the emission of defective workpieces by blowing air works normal as intended by adjust nozzle and air pressure, through trail and error.
Explore Similar Application Examples
Page
-
/
-
-
-
-
-
-
-
Relevant category
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Relevant category
-
-
-
-
-
-
-
-
-
Relevant category
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Relevant category
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Payment Methods
- Credit Card
-
- Bank
-
- Prompt Pay
-
Social Media
MISUMI Contact
Copyright © MISUMI Corporation All Rights Reserved.