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No.000059 Pick-up and Place (Suction Cup Head)
Good IDEA!
138

A pick and place mechanism with a single axis robot

Relevant category

Cylinder with guides

Cylinder with guides
Product name Cylinders with Twin Guides
Part number MGCLB16-50
Features Cylinders having the guides on both ends for usability.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info | Performance info.

Selection criteria

For ease of design this was selected for as it is a complete assembly with no extra designing required.

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Available sizes

■Cylinder with guides (Fixed stroke type)

Tube
I.D. 		Bearing Slide bearing Linear bushing bearing Cylinder
width 		Overall length
(Shown + Stroke) 		Thickness
St 10 20 25 30 40 50 75 100 10 20 25 30 40 50 75 100
φ12 ○ ○ － ○ ○ ○ ○ ○ ○ ○ － ○ ○ ○ ○ ○ 56 39 22
φ16 ○ ○ － ○ ○ ○ ○ ○ ○ ○ － ○ ○ ○ ○ ○ 62 43 25
φ20 － ○ － ○ ○ ○ ○ ○ － ○ － ○ ○ ○ ○ ○ 72 47 30
φ25 － ○ － ○ ○ ○ ○ ○ － ○ － ○ ○ ○ ○ ○ 86 47.5 38
φ32 － － ○ － － ○ ○ ○ － － ○ － － ○ ○ ○ 112 48
φ50 － － ○ － － ○ － ○ － － － － － － － － 146 72 60

*Sensor sold separately

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Accuracy Info

■Non-rotating accuracy of a cylinder

Non-rotational accuracy: Play in between the guide rod and the bearing is represented as the runout angle centered around the piston rod.

Tube
I.D. 		Non-rotating accuracy of the tip link bar
Slide bearing Linear bushing bearing
φ12 ±0.12° ±0.06°
φ16 ±0.10° ±0.06°
φ20 ±0.09° ±0.05°
φ25 ±0.08° ±0.05°
φ32 ±0.06° ±0.04°
φ50 ±0.05° －

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Performance info.

■Cylinder with guides operational pressure range

Min. operating pressure (Mpa): 0.1
Max. operating pressure (Mpa): 1.0
Proof pressure(MPa)：　1.5

■Theoretical thrust

(N)

Tube
I.D. 		Operation
direction 		Operating pressure (MPa)
0.4 0.5
φ12 Push 45 57
Pull 34 42
φ16 Push 80 101
Pull 60 75
φ20 Push 126 157
Pull 94 118
φ25 Push 196 245
Pull 151 189
φ32 Push 322 402
Pull 241 302
φ50 Push 785 982
Pull 660 825

■Allowable rotational torque

Indicates allowable dynamic value when the cylinder is operated while a rotational torque is applied at the tip of the guide rod.

(N･m)

Tube
I.D. 		Bearing
type 		Stroke
10 20 25 30 40 50 75 100
φ12 Slide bearing 0.50 0.40 - 0.33 0.28 0.25 0.77 0.65
Linear bushing 0.41 0.31 - 0.25 0.69 0.59 0.40 0.32
φ16 Slide bearing 0.91 0.75 - 0.64 0.56 0.49 1.25 1.06
Linear bushing 0.76 0.60 - 0.49 1.14 1.02 0.79 0.65
φ20 Slide bearing - 1.43 - 1.23 1.08 0.96 1.51 1.27
Linear bushing - 1.12 - 0.93 2.12 1.90 1.50 1.24
φ25 Slide bearing - 2.26 - 1.94 1.71 1.52 2.38 2.00
Linear bushing - 1.98 - 1.65 3.75 3.37 2.68 2.22
φ32 Slide bearing - - 6.71 - - 5.24 4.30 3.64
Linear bushing - - 3.61 - - 2.55 6.48 5.41
φ50 Slide bearing - - 13.0 - - 10.8 - 10.6

■ Allowable lateral load

Indicates allowable dynamic value when the cylinder is operated while a lateral load (load perpendicular to the guide rod) is applied at the tip of the guide rod.

（N)

Tube
I.D. 		Bearing
type 		Stroke
10 20 25 30 40 50 75 100
φ12 Slide bearing 24 19 - 16 14 12 37 31
Linear bushing 20 15 - 12 33 29 19 16
φ16 Slide bearing 40 33 - 28 24 21 55 46
Linear bushing 33 26 - 21 50 44 34 28
φ20 Slide bearing - 52 - 45 39 35 55 46
Linear bushing - 41 - 34 77 69 54 45
φ25 Slide bearing - 69 - 60 52 47 73 62
Linear bushing - 61 - 51 115 104 82 68
φ32 Slide bearing - - 166 - - 131 107 91
Linear bushing - - 90 - - 34 162 135
φ50 Slide bearing - - 296 - - 245 - 241

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Suction cup with fitting

Suction cup with fitting
Product name Suction Cups - with Fitting, Spring Type, Shape K
Part number MVPKN10
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Risk info. | Available sizes

Selection criteria

Suitable for gripping the flat surface of the workpiece

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Risk info.

Loss of suction ability due to wear and degradation

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Available sizes

■Suction cup with fitting (With pad) Fixed type, Top tube connection: One touch type (Shape K)

Body material Surface treatment Pad shape Pad material
Brass Electroless
nickel plating 		Standard Nitrile rubber
Conductive silicon rubber
Fluorine rubber
Deep type Nitrile rubber
Fluorine rubber

■Sizes and Dimensions

Pad shape Suction pad Port size Overall length Mounting thread DIA. x Pitch
O.D. Length
Standard φ2 4 φ4 28.3 M6×0.75
φ3
φ4
φ6 7 φ6 32.6 M10×1.0
φ8 5.5 31.1
φ10 8 34.1 M12×1.0
φ15 9 35.1
φ20 10 37.5 M14×1.0
Deep type φ20 11 38.7
φ25 12 39.7
φ30 14 41.7
φ40 17.5 45.2

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IDEA NOTE Design steps reduced with combination of commercially available components

Aiming to reduce design steps by structuring the major mechanism with a combination of commercially available components.

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    Revised: 16th November, 2025

    CAD Download (Unit Assembly)

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    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Pick and place transfer with suction holder.

Target workpiece

  • Plastic disc.
  • Workpiece size: φ84, height 13mm
  • Workpiece weight: 20g

Design Specifications

Operating Conditions or Design Requirements

  • Stroke: 500mm
  • External dims.: W990 x D347 x H311mm

Required Performance

  • Positioning accuracy: ±0.9mm
  • Robot transfer weight: 3kg

Selection Criteria for Main Components

  • A single axis robot is used since multiple positions are needed over a single stroke.

Design Evaluation

Verification of main components

  • Select a suction holder appropriate for suction hold the workpiece and a robot that satisfies the transfer specifications (Load capacity, speed , stroke).
  • Selection of suction holder
    • Conditional value: Workpiece weight Mw = 0.02kg
      Gravitational acceleration g = 9.8m/s²
      Approx. suction force Fr = Mw × g × 1.2 = 0.02 × 9.8 × 1.2 = 0.24N *1.2 is a 20% buffer since its approximate.
      Temporary pad DIA. selection: φ10mm
      Pad area A: 0.785cm²
      When the vacuum Va is assumed to be: 40-kPa,
    • Suction force Fv= (A×Va) / 101 × 10.13 = (0.785 × 40) / 101 × 10.13 =3.15N
      Fv>>Fr thus no problem.
  • Selection of single axis robot
    • ① Load capacity → Select from [Max. load capacity]: 3kg
      ② Stroke → Select from [Stroke]: 500mm
      ③ Cycle time → Select from [Cycle time graph] 1.2sec
      RS220-C1-N-3-700 is selected.
      ④ Detail confirmation
      Overhang: At 4kg, 53.5mm against allowable value of 120mm, thus no problem.

Other Design Consideration

  • With the longer stroke use a cable carrier to prevent the wiring harness from getting tangled or damaged.
  • Due to deterioration of the suction cup, include a pressure switch to monitor contact, also perform periodical maintenance to prevent suction loss.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details) 		Quantity
1 Single Axis Robots RS2 - Straight RS220-C1-N-3-700 1
2 Cable Carriers - Flap Open-Close Type MHPUS206-50-20-B 1
3 Cylinders with Twin Guides MGCLB16-50 1
4 Vacuum Fittings/Sponge/Bellows/Fixed Type MVPKN10 1
5 Locating Pins - Straight, Sphere (Press Fit) SLPSQAG4-L12 2
6 Hex Posts - Both Ends Tapped LSBRK8-40 6
7 Rectangular Washers&Nuts with Two Clearance Holes FK2TS16-A50-P30 1
8 Locating Pins - Straight, Sphere (Press Fit) SLPSQAG4-L9 2
9 Hex Posts - Both Ends Tapped LSFB12-156.5 4
10 Sensors for Cylinders MD13L1 2
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data posted on https://th.misumi-ec.com/ (hereinafter referred to as the "Website") operated by MISUMI (THAILAND) CO., LTD. (hereinafter referred to as "MISUMI"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the accuracy of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using MISUMI’s CAD data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without MISUMI's consent;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
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    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction.
    10．Miscellaneous
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of Thailand, without regard to its conflicts of law principles. The authorized courts in Thailand shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms.

    Revised: 16th November, 2025

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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