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inCAD Library

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  • Helpful application examples for mechanical engineers.

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No.000049 Workpiece Seating Correction Unit
Good IDEA!
110

Corners of workpiece are pushed down for seating correction

Relevant category

Cylinder with guides

Cylinder with guides
Product name Cylinders with Twin Guides
Part number MGCLB12-30
Features Cylinders having the guides on both ends for usability.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Risk info. | Available sizes | Accuracy Info | Performance info.

Selection criteria

Suitable as a workpiece lifting motion source.

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Risk info.

Insufficient speed

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Available sizes

■Cylinder with guides (Fixed stroke type)

Tube
I.D. 		Bearing Slide bearing Linear bushing bearing Cylinder
width 		Overall length
(Below+St) 		Thickness
St 10 20 25 30 40 50 75 100 10 20 25 30 40 50 75 100
φ12 ○ ○ － ○ ○ ○ ○ ○ ○ ○ － ○ ○ ○ ○ ○ 56 39 22
φ16 ○ ○ － ○ ○ ○ ○ ○ ○ ○ － ○ ○ ○ ○ ○ 62 43 25
φ20 － ○ － ○ ○ ○ ○ ○ － ○ － ○ ○ ○ ○ ○ 72 47 30
φ25 － ○ － ○ ○ ○ ○ ○ － ○ － ○ ○ ○ ○ ○ 86 47.5 38
φ32 － － ○ － － ○ ○ ○ － － ○ － － ○ ○ ○ 112 48
φ50 － － ○ － － ○ － ○ － － － － － － － － 146 72 60

*Sensor sold separately

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Accuracy Info

■Non-rotation accuracy of cylinder with guides

Non-rotation accuracy: Play due to a clearance between the guide rod and the bearing represented as a runout angle centered about the piston rod.

Tube
I.D. 		Non-rotating accuracy of tip link bar
Slide bearing Linear bushing bearing
φ12 ±0.12° ±0.06°
φ16 ±0.10° ±0.06°
φ20 ±0.09° ±0.05°
φ25 ±0.08° ±0.05°
φ32 ±0.06° ±0.04°
φ50 ±0.05° －

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Performance info.

■Cylinder with guides operational pressure range

Min.operating pressure(MPa)：　0.1
Max.operating pressure(MPa)：　1.0
Proof pressure(MPa)：　1.5

■Theoretical thrust

(N)

Tube
I.D. 		Operation
direction 		Operating pressure (MPa)
0.4 0.5
φ12 Push 45 57
Pull 34 42
φ16 Push 80 101
Pull 60 75
φ20 Push 126 157
Pull 94 118
φ25 Push 196 245
Pull 151 189
φ32 Push 322 402
Pull 241 302
φ50 Push 785 982
Pull 660 825

■Allowable rotational torque

Indicates a dynamic allowable value when a cylinder is operated with a torque applied on the tip of guide rod.

(N･m)

Tube
I.D. 		Bearing
part number 		Stroke
10 20 25 30 40 50 75 100
φ12 Slide bearing 0.50 0.40 - 0.33 0.28 0.25 0.77 0.65
Linear bushing 0.41 0.31 - 0.25 0.69 0.59 0.40 0.32
φ16 Slide bearing 0.91 0.75 - 0.64 0.56 0.49 1.25 1.06
Linear bushing 0.76 0.60 - 0.49 1.14 1.02 0.79 0.65
φ20 Slide bearing - 1.43 - 1.23 1.08 0.96 1.51 1.27
Linear bushing - 1.12 - 0.93 2.12 1.90 1.50 1.24
φ25 Slide bearing - 2.26 - 1.94 1.71 1.52 2.38 2.00
Linear bushing - 1.98 - 1.65 3.75 3.37 2.68 2.22
φ32 Slide bearing - - 6.71 - - 5.24 4.30 3.64
Linear bushing - - 3.61 - - 2.55 6.48 5.41
φ50 Slide bearing - - 13.0 - - 10.8 - 10.6

■ Allowable lateral load

Dynamic allowable value when a cylinder is operated with lateral load W (perpendicular to the guide rod) at the tip of guide rod.

（N)

Tube
I.D. 		Bearing
type 		Stroke
10 20 25 30 40 50 75 100
φ12 Slide bearing 24 19 - 16 14 12 37 31
Linear bushing 20 15 - 12 33 29 19 16
φ16 Slide bearing 40 33 - 28 24 21 55 46
Linear bushing 33 26 - 21 50 44 34 28
φ20 Slide bearing - 52 - 45 39 35 55 46
Linear bushing - 41 - 34 77 69 54 45
φ25 Slide bearing - 69 - 60 52 47 73 62
Linear bushing - 61 - 51 115 104 82 68
φ32 Slide bearing - - 166 - - 131 107 91
Linear bushing - - 90 - - 34 162 135
φ50 Slide bearing - - 296 - - 245 - 241

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CCTV lens

CCTV lens
Product name CCTV Lenses
Part number MLCV12
Features Lenses Applicable for use of Narrow Range Examinations in Close-up..
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Risk info. | Available sizes | Selection steps

Selection criteria

A camera mounted lens used to examine the products.

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Risk info.

Due to variations in cameras some trial and error will be required to select proper lens.

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Available sizes

■Mega pixel CCTV lens

Body material: Aluminum
Surface treatment: Black anodize

Focal point Iris Largest compatible
CCD 		Shooting distance
WD(mm) 		TV
distortion 		Overall length Body
O.D. 		Connecting mechanism Weight(g)
6 1.4-close 1/2 inch 200-∞ −0.96％ 37.5 φ32 C mount
68
8 1.4-close 2/3 inch 100-∞ −0.10％ 28.2 φ33.5 70
12 1.4-close 2/3 inch 150-∞ −0.10％ 28.2 65
16 1.4-close 2/3 inch 300-∞ −0.10％ 28.2 65
25 1.4-close 2/3 inch 250-∞ −0.30％ 31.5 φ29 45
35 2.0-close 2/3 inch 250-∞ −0.02％ 38.5 55
50 2.8-close 2/3 inch 500-∞ −0.20％ 38.5 55

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Selection steps

■Mega-pixel CCTV lens selection steps

Determine the application conditions
Camera used, shooting distance (WD), Field of view (Subject), etc.

↓

Calculate the focal length
Focal length (mm) = Shooting distance (WD) x CCD element size / Actual field of view

↓

Temporary selection of compatible lens
Temporarily select a lens with focal distance with approx. calculated value.

↓

Confirmation of required conditions
Verify that the field of view and subject resolution of the temporarily selected lens satisfies the conditions.
If not, consider using auto-extension ring.

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IDEA NOTE Workpiece positioning method

Workpieces on work table are positioned from two directions for the grippers to avoid interfering with the work guide.This enables gripper claws to grip the workpiece near the center of gravity.

  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data posted on https://th.misumi-ec.com/ (hereinafter referred to as the "Website") operated by MISUMI (THAILAND) CO., LTD. (hereinafter referred to as "MISUMI"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
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    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
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    Revised: 16th November, 2025

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    Click the Good IDEA! button when you find interesting design tips.


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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Perform visual inspection on mechanical components such as small gears.

Target workpiece

  • Plastic gears
    • Workpiece size: φ34, Height 29 mm

Design Specifications

Operating Conditions or Design Requirements

  • External dims: 320 x 320 x 341 mm
  • Overall height: 341 mm
  • Up/down stroke: 30 mm
  • Feed stroke: 50 mm

Operating Conditions or Design Requirements

  • Component feed position accuracy: ±0.5

Selection Criteria for Main Components

  • This design has a more compact design footprint than the conventional guided cylinder design by 50%.

Design Evaluation

Verification of main components

  • Select cylinder tube DIA. from load conditions, and select a camera・lens from inspection resolution requirements.
  • Selection of air cylinder tube I.D.
    • App. condition: Horizontal mount
    • Conditional value: Load mass M = 0.5 kg
      Friction coefficient μ = 0.2
      Gravitational acceleration g = 9.8 m/s², then
    • Actual load F = μMg = 0.2 × 0.5 × 9.8 = 0.98N
    • Operating pressure P =0.4 MPa
    • Load ratio η=50%, then
      Required cylinder force F0 = (F / η) × 100 = (0.98 / 50) × 100 = 1.96N
    • Cylinder tube I.D. DO = √(1.274 × FO / P) = √(1.274 × 1.96 / 0.4) = 2.50mm
      → 12mm cylinder I.D. is OK
  • Selection of cylinder with guides I.D.
    • App. condition: Vertical mount
    • Conditional value: Load mass M = 0.21 kg
      Gravitational acceleration g = 9.8 m/s², then
      Actual load F = Mg = 0.21 × 9.8 = 2.06N
      Operating pressure P =0.4 MPa
      Load ratio η=50%, then
    • Required cylinder force F0 = (F / η) × 100 = (2.06 / 50) × 100 = 4.12N
    • Cylinder tube I.D. DO = √(1.274 × FO /P) = √(1.274 × 4.12 / 0.4) = 3.62mm
      → 12mm cylinder I.D. is OK
  • Selection of camera, lens
    • Condition: Inspected subject: Gear Dims 34mm
      : Defects of 0.1mm or larger
    • Selected camera: 1/1.8 inch, 1,920,000 pixels (1600 x 1200)
      From catalog (1/1.8 ≒ 1/2)
      Field of view 42 x 56 (workpiece shape is satisfied)
      WD90mm lens and extension ring are selected.
      ⇒ One pixel = 0.035mm (56mm = 1600 pixels)
      ・0.1mm can be inspected.

Other Design Consideration

  • Cylinder with guides and air slide table are used for moving the components under the guide.
  • If the component is unstable at the lifting position add a component position recognition sensor, to allow for safer transport.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details) 		Quantity
1 Hex Posts LSBWRK10-130 4
2 Photoelectric Sensor(Currently not available) MT-STL 2
3 Air Slide Guide MPPU12-60-SMN 1
4 Air Cylinders With Twin Guides MGCLB12-30 1
5 Locating Pins LPZR3-P11-B16-G9 5
6 Brackets for Device Stands CSTF20 1
7 Strut Clamp KQM20 1
8 LED Lamps LPDRR90-80 1
9 Post For Stand STA20-330 1
10 CCTV Lenses MLCV12 1
11 CCTV Lens Adjuster LCVR0.5 1
12 Sensors for Air Cylinders MD13L1 2
13 Flow Rate Control Valves SPSNL6-M5 2
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data posted on https://th.misumi-ec.com/ (hereinafter referred to as the "Website") operated by MISUMI (THAILAND) CO., LTD. (hereinafter referred to as "MISUMI"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the accuracy of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using MISUMI’s CAD data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without MISUMI's consent;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without MISUMI’s consent;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without MISUMI's consent;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction.
    10．Miscellaneous
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of Thailand, without regard to its conflicts of law principles. The authorized courts in Thailand shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms.

    Revised: 16th November, 2025

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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