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No.000105 Warm Water Testing Tank
16
16
Simplified warm water test.
Relevant category
Sheathed heater for liquid heating
| Product name | Sheathed Heaters for Liquid Heating - Plug Type |
|---|---|
| Part number | MSHPW4 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for water heating.
Risk info.
Required heat capacity and quantity will vary with amount of water.
Available sizes
■Sheathed heater (Standard type)
| Plug type | Flange type | ||
|---|---|---|---|
| Material | Heater element | 316L Stainless Steel | |
| Plug | CF-8M Stainless Steel Cast | ― | |
| Flange | ― | CF-8M Stainless Steel Cast | |
| Cap | Phenolic resin | ||
| Power source | ― | NBR | |
| Accessory | Gasket | Non-asbestos | |
■Sizes and Dimensions
| Type | Dimensions(mm) | Length(mm) |
|---|---|---|
| Plug type for water heating Flange type for water heating | 83x72 | 297 |
| 327 | ||
| 357 | ||
| 427 | ||
| 497 | ||
| 557 | ||
| 627 | ||
| 697 | ||
| Plug type for oil heating | φ130 | 319 |
| 489 | ||
| 669 | ||
| 849 | ||
| 979 |
■Power - Voltage - Heater element length
| Type | Electrical power (W) | Voltage (V) | Heater element length (mm) |
|---|---|---|---|
| Plug type for water heating Flange type for water heating | 1000 | 200 | 170 |
| 2000 | 200 | ||
| 3000 | 230 | ||
| 4000 | 300 | ||
| 5000 | 370 | ||
| 6000 | 430 | ||
| 8000 | 500 | ||
| 10000 | 570(700) | ||
| Plug type for oil heating | 1000 | 200 | 230 |
| 2000 | 400 | ||
| 3000 | 580 | ||
| 4000 | 760 | ||
| 5000 | 890 |
Performance info.
■Speeds・Loads (Load info.) of sheathed heater
| Type | Electrical power (W) | Voltage (V) | Power density (W/ｃ㎡) |
|---|---|---|---|
| Plug type for water heating Flange type for water heating | 1000 | 200 | 3.5 |
| 2000 | 6 | ||
| 3000 | 7 | ||
| 4000 | |||
| 5000 | |||
| 6000 | |||
| 8000 | 8 | ||
| 10000 | 8.5(7.0) | ||
| Plug type for oil heating | 1000 | 200 | 2.5 |
| 2000 | |||
| 3000 | |||
| 4000 | |||
| 5000 |
Ball valve
| Product name | Ball Valves - Stainless Steel, PT Male / PT Female |
|---|---|
| Part number | BSFFA25A |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Popular as drain valve
Available sizes
■Ball valve (Reduced bore lever handle type)
| Nominal | Plumbing size | Hole DIA. | Width across flats | Length | Handle length |
|---|---|---|---|---|---|
| 8A | 1/4 | 4.5(5) | 17 | 39 | 60(65) |
| 10A | 3/8 | 6.8(7) | 21 | 44 | 70(68) |
| 15A | 1/2 | 9.2 | 25 | 56.5(59) | 85(82) |
| 20A | 3/4 | 12.5 | 32 | 59(60) | 85(82) |
| 25A | 1 | 16(15) | 38 | 71(72) | 100 |
* Fluorine resin ball seat type dimensions are in ( )
Performance info.
■Ball valve Speeds・Loads (Load info.)
| Material | Max. operating pressure | |
|---|---|---|
| C37700 Brass | Glass fiber filled fluorine resin | Water - Oil - Air: 4.12MPa |
| CF-8 Stainless Steel Cast | Fluorine resin | Water - Oil - Air - Gas: 4.12MPa, Saturated steam |
| CF-8M Stainless Steel Cast | Fluorine resin | |
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Application Overview
Purpose
- Measure expansion of resin rail submerged in warm water tank.
Points for use
- Warm the tank water using heaters.
- Resin rails mounted on the posts will be exposed to warm water (Approx. 50°C).
The rails are fixed using clamps on the left, and the right side. Clamps hold the rails with some clearances considering rail expansion due to heat. - Resin rail expansions are measured in the following steps.
① Mount the rails and fix both sides on resin guide clamps before the water (20℃) is heated.
② Measure the workpiece from the right side of the resin clamp to the right ends of the workpieces.
③ With the workpiece mounted, turn ON the heater and heat the water in the tank to 50℃.
④ Measure in the same manner as ② (Take care not to get burned).
Target workpiece
- Resin rails
Dims.: W420 x D25 x H40 mm
Weight: 0.5kg
Design Specifications
Operating Conditions or Design Requirements
- External dims.: W1000 x D300 x H1107mm
Selection Criteria for Main Components
- Sheathed heater
- Select a heater that can heat 90 liters water to 50° in 60min. Starting water temperature is 20°.
Design Evaluation
Verification of main components
- Verify heater's required heat capacity.
- Sheathed heater
- Mass of the object to be heated: 90 kg
- Specific heat of the object to be heated: 1.00 kcal/kg℃
- Temperature rise: 50℃ - 20℃ ＝ 30℃
- Heating time: 1h
- Efficiency (η): 0.5
- Heat capacity required for the heater (kW) = heated object's mass (kg) x specific heat of the heated object (kcal/kg℃) x temperature (℃) / (860 x heating time (h) x efficiency (η)
＝ 90 × 1.00 × (50 - 20) / (860 × 1 × 0.5) ＝ 6.3kW
Since the electrical power of one MSHPWP4 is 4kW, two heaters are needed.
Other Design Consideration
- Heaters are accessed from the top for easy replacement and installation.
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