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- > No.000173 Angle Adjustment Mechanism
No.000173 Angle Adjustment Mechanism
Simple angle adjustment mechanism for hole inspection.
Relevant category
Hardened Precision Balls
| Product name | Precision Hardened Balls - Inch |
|---|---|
| Part number | BLMJ6 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Low cost and stocked item, this item is selected as it can be used similarly to a ball joint.
Available sizes
■Precision Hardened Balls - Inch
| Size Increments | Material | Grade | Hardness | Specifications |
|---|---|---|---|---|
| inch | 52100 Bearing Steel | 28 | 61 - 67HRC | JIS B1501 |
| 440C Stainless Steel | 59 - 66HRC | In accordance with JIS-B1501 | ||
| mm | 52100 Bearing Steel | 61 - 67HRC | JIS B1501 | |
| 440C Stainless Steel | 59 - 66HRC | In accordance with JIS-B1501 |
■Sizes
| Size Increments | Diameter | Material | |
|---|---|---|---|
| 52100 Bearing Steel | 440C Stainless Steel | ||
| inch | Sφ1.8 | ○ | ○ |
| Sφ5/32 | ○ | ○ | |
| Sφ3.16 | ○ | ○ | |
| Sφ7/32 | ○ | ○ | |
| Sφ15/64 | ○ | ○ | |
| Sφ1.4 | ○ | ○ | |
| Sφ17/64 | ○ | ○ | |
| Sφ9/32 | ○ | ○ | |
| Sφ5.16 | ○ | ○ | |
| Sφ11/32 | ○ | ○ | |
| Sφ3.8 | ○ | ○ | |
| Sφ13/32 | ○ | ○ | |
| mm | Sφ3 | ○ | ○ |
| Sφ3.5 | ○ | ○ | |
| Sφ4 | ○ | − | |
| Sφ4.5 | ○ | − | |
| Sφ5 | ○ | − | |
| Sφ6 | ○ | − | |
| Sφ8 | ○ | − | |
Accuracy Info
■Class 28 Standards (JIS B1501)
(mm)
| Diameter Deviation | max. | 0.7 |
|---|---|---|
| Sphericity | max. | 0.7 |
| Surface Roughness | max. | 0.05 |
| Diameter Size Variation of the Lot | max. | 1.4 |
Conical Spring Washer
| Product name | Disk Spring Washers |
|---|---|
| Part number | SSRBW4 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Effectively apply certain tightening torque.
Available sizes
■Disk Spring Washers
| Material | Hardness | Specifications | Applicable Screw DIA. | O.D. | Hole Dia. | Overall thickness | Plate Thickness |
|---|---|---|---|---|---|---|---|
| 304 Stainless Steel | 37 - 46HRC | JIS B1251 Class 2 | M4 | φ7.5 | φ4.3 | 0.7 | 0.45 |
| M5 | φ9 | φ5.3 | 0.85 | 0.55 | |||
| M6 | φ10.5 | φ6.4 | 0.95 | 0.6 | |||
| M8 | φ13.5 | φ8.4 | 1.3 | 0.9 | |||
| M10 | φ16.5 | φ10.5 | 1.6 | 1.1 | |||
| M12 | φ19 | φ13 | 1.75 | 1.2 |
Clamping Screws
| Product name | Clamping Screws- Angle |
|---|---|
| Part number | FSM4-10 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Clamping screw is selected as it allow plane pressing even when screw axis has angle force applied.
Available sizes
■Clamping Screws- Angle
| Main Body | Ball | |||
|---|---|---|---|---|
| Material | Hardness | Surface Treatment | Material | Hardness |
| 4137 Alloy Steel | 38 - 43HRC | Black Oxide | 52100 Bearing Steel | 55 - 60HRC |
| 304 Stainless Steel | − | − | 440C Stainless Steel | 55HRC - |
■Sizes and Dimensions
| Thread Dia. | Overall Length | Angle Ball | |
|---|---|---|---|
| Diameter | Protrusion | ||
| M4 | 6・10・16 | φ2 | 0.3 |
| M5 | 8・12・20 | φ2.5 | 0.4 |
| M6 | 10・16・20・25 | φ3.2 | 0.5 |
| M8 | 10・12・20・25・30 | φ4.5 | 0.6 |
| M10 | 12・16・20・25・35 | φ6 | 0.6 |
| M12 | 16・20・30・40 | φ7.2 | 0.8 |
| M16 | 20・25・35・50 | φ10.7 | 1 |
Performance info.
■Load Capacity of Clamping Screw (Angle Type)
| Thread Dia. | Withstand Load(kN) |
|---|---|
| M4 | 1.3 |
| M5 | 1.4 |
| M6 | 3.3 |
| M8 | 3.9 |
| M10 | 3.4 |
| M12 | 4.8 |
| M16 | 8.9 |
IDEA NOTE Simple Angle Adjusting Mechanism
Fine angle adjustment is achieved by using steel balls between plates and applying pre-load using adjusting screws and a conical spring.
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Application Overview
Purpose
- Purpose
- Resin case hole inspection.
- Operation
- Inspect resin case hole using photoelectric sensor. The position of the resin case can be manually adjusted.
Points for use
- Manually adjust angle by loosening and tightening the various screws.
Target workpiece
- Shape: resin case
- Size: W40 x D36 x H60mm
- Weight: 0.09kg
Design Specifications
Operating Conditions or Design Requirements
- Adjustment Range:±4°
- Outer dimensions：W60xD150xH65mm
Required Performance
- Adjusting screw pitch: 0.7mm
Selection Criteria for Main Components
- A steel ball that can secure a clearance of 2mm or longer between plates is selected.
Design Evaluation
Verification of main components
- The steel ball diameter is selected based on the minimum clearance between plates.
- Conditional value: clearance between plates 2mm, intrusion amount 1 x 2 = 2mm,
Distance between contact points of steel ball 2+2=4mm - Steel diameter：4/sin45°=5.67mm
⇒φA diameter of φ = 6mm is selected.
- Conditional value: clearance between plates 2mm, intrusion amount 1 x 2 = 2mm,
Other Design Consideration
- Align Y-axe screws consistently such that the X-axe can be easily adjusted.
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