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No.000005 Soldering Fixture
65
65
Soldering fixture that can accommodate different sized work pieces.
Relevant category
Ceramic Plate
| Product name | Ceramic Plates |
|---|---|
| Part number | CEA-10-10-2.5 |
| Features | Ceramics Plates excellent in insulation and heat/corrosion resistance. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Insulate fixture from soldering heat.
Available sizes
Ceramic Plates
| Material | Finish accuracy | Color | Operating Ambient Temperature | External dimensions | Hole machining | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Long side | Short side | Plate thickness | Number of holes | Hole DIA. | Long side hole pitch | Short side hole pitch | ||||
| (Configure in 1mm increments) | (Configure in 0.5mm increments) | |||||||||
| Alumina 96 | Standard grade | White | Room temperature ~ 1000 ℃ | 10~200 | 10~100 | 1, 2, 2.5 | No hole, 2 Holes, 4 Holes | φ3.5, φ4.5, φ5.5, φ6.5, φ9, φ11 | 9~191 | 5~95（2 Holes）, 9~91（4 Holes） |
| Precision grade (Top/bottom machined) | 10~100 | 10~100 | 9~91 | |||||||
| Steatite | Standard grade | White | Room temperature ~ 1000 ℃ | 10~70 | 10~70 | 3, 5 | 9~61 | 5~65（2 Holes）, 9~61（4 Holes） | ||
| Precision grade (Top/bottom machined) | ||||||||||
| Machinable ceramic | Standard grade | Natural color | Room temperature ~ 1000 ℃ | 10~200 | 10~100 | 1, 2, 2.5 | 9~191 | 5~95（2 Holes）, 9~91（4 Holes） | ||
＊Please see the product pages for shape details and dimensions.
Accuracy Info
Ceramic plate accuracy standards
| Finish accuracy | Plate thickness parallelism (Per 100mm) | Flatness (Per 100mm) |
|---|---|---|
| Standard grade | 0.1 | 0.1 |
| Precision grade | 0.05 | 0.05 |
Toggle Clamp
| Product name | Toggle Clamps - Horizontal Handle, Horizontal or Vertical Base Push-Pull Type |
|---|---|
| Part number | MC03-S1 |
| Features | Small clamps for light-duty operations with thehorizontal handle. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Clamping force, toggle clamp type (horizontal mounting bracket and handle).
Available sizes
Toggle Clamps - Horizontal Handle, Horizontal or Vertical Base Push-Pull Type
| Material | Main body: 1018 Carbon Steel/ Rubber tipped bolt: NBR | 304 Stainless Steel | ||
|---|---|---|---|---|
| Surface treatment | Main body: Trivalent chromate/ Shaft: Nickel plating | - | ||
| Clamp handle | Fore/Aft rotation | Right rotation | Left rotation | Fore/Aft rotation |
| Stroke(mm) | 17 | 16 | 17 | |
| Clamping force(N) | 450 | 500 | 450 | |
| Weight(g) | 50 | 65 | 50 | |
| Handle open/close angle | 190° | 180° | 190° | |
| Overall width (Clamped) | 27 | 57 | 27 | |
| Overall height (Clamped) | 43.5 | 17 | 43.5 | |
| Tip screw | M4 bolt with rubber | M4 bolt with rubber | M4 stainless steel bolt | |
| Overall length (Clamped) | 73.9 | 81.5 | 73.9 | |
| Overall length (Unclamped) | 56.9 | 65.5 | 56.9 | |
| Push axis height | 12.7 | 10 | 12.7 | |
* Please see the product pages for shape details and dimensions.
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- Application Overview
Purpose
- Retaining fixture to accommodate various sizes of workpiece for soldering.
- The left side is the fixed side, and the right side is the clamp side.
- Soldering of difficult to work on positions.
Points for use
- A manually operated mechanism with a toggle clamp on each side. The left side of fixture is fixed while the right side is adjustable.
- The part that contacts the workpiece is of ceramic to ensure insulation.
Target workpiece
- Molded plastic product
External dims.: W130 x D22 x H25
Weight: 40g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp stroke: 17mm (Both sides)
- Right side clamp uses spring
- External dimensions: W150 x D235 x H37
Required Performance
- Workpiece retention load: 4.9N
- Workpiece dimensional variation: ±0.3mm
Selection Criteria for Main Components
- Toggle clamp
- Side push type is selected for horizontal operation.
- The toggle clamp selected has sufficient clamping force for the application.
- Linear guide
- Since applicable moment load is small,select a type most suitable for the size of the fixture.
- Ceramic plate
- To ensure insulation.
Design Evaluation
Verification of main components
- Select a spring that offers sufficient retention load.
- Spring load
- Calculation formula: Reaction force F = kx
- Assumed load: F = 4.9N
- Set length: 19mm, Free length: 20mm
- Assumed deflection under pressure: x = 5mm (1mm when set, 4mm when stroked)
- Spring constant: k = 4.9 / 5 = 0.98N/mm is selected
Other Design Consideration
- A linear guide is used to stabilize the horizontal movements of the toggle clamps.
- To properly set up right hand side of fixture, a toggle clamp is using floating joint for length adjustment.
- The clamp plate on the clamp side (Right) is in free state to be able to absorb varying workpiece dimensions.
Explore Similar Application Examples
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