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No.000088 Adjustable Fixing Jig
17
17
Clamping mechanism capable of angular adjustment
Relevant category
Toggle Clamps
| Product name | Toggle Clamps - Horizontal Handle, Horizontal or Vertical Base Push-Pull Type |
|---|---|
| Part number | MC03-1 |
| Features | Small clamps for light-duty operations with the horizontally-movable handles which are effective if there is an obstacle above. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Cost effective
Available sizes
■Toggle Clamps - Horizontal Handle, Horizontal or Vertical Base Push-Pull Type
| Material | 1018 Carbon Steel |
|---|---|
| Surface Treatment | Main Body: Trivalent Chromate/ Shaft: Nickel Plating |
| Stroke (mm) | 17 |
| Tightening Force (N) | 450 |
| Weight (g) | 50 |
| Open-Close Angle of Handle | 190° |
| Overall Width | 27 |
| Overall Height (Clamped) | 43.5 |
| Tip Bolt | M4 Bolt with Rubber |
| Overall Length (Clamped) | 73.9 |
| Overall Length (Unclamped) | 91.3 |
| Push Shaft Height | 12.7 |
Clamp Levers
| Product name | Resin Clamp Levers - with Push Button |
|---|---|
| Part number | CLNPP6-16 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Helps create a quick setup mechanism.
Available sizes
■Resin Clamp Levers - with Push Button
| Lever | Screw | Spring | |
|---|---|---|---|
| Material | Material | Surface Treatment | Material |
| Nylon 6 (Mat Black) | 12L13 Carbon Steel | Black Oxide | 304 Stainless Steel |
| 303 Stainless Steel | - | ||
■Sizes and Dimensions.
| Thread Dia. | Thread Length | Lever Length (mm) | Lever Height (mm) |
|---|---|---|---|
| 4 | 20 | 48 | 33.5 |
| 5 | 12、16、20、25、32 | ||
| 6 | 12、16、20、25、32、40 | ||
| 8 | 16、20、25、32、40、50 | 65 | 44.5 |
| 10 | 20、25、32、40、50 | 82 | 54 |
| 12 | 25、40 | 92 | 64 |
Performance info
■Speeds
Load info for Clamp Levers.
| Thread Dia. | Max. Load Fmax. (N) | Max. Tightening Force Pmax. (kN) |
|---|---|---|
| 5 | 42 | 2.7 |
| 6 | 70 | 3.8 |
| 8 | 120 | 7 |
Spring Anchors
| Product name | Spring Anchors - Wrench Flats |
|---|---|
| Part number | SAIPOZ3-10 |
| Features | Standard Posts for Tension Springs which are intended to insert the springs into the holes for use. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Utilized as a raceway guide
Available sizes
■Spring Anchors - Wrench Flats
| Material | Surface Treatment |
|---|---|
| 1045 Carbon Steel | Black Oxide |
| 303 Stainless Steel | |
| 304 Stainless Steel | - |
■Spring Post (Wrench Flats / Full Threaded Under Head).
| Thread Dia. M(Coarse) | Length(mm) |
|---|---|
| 3 | 10-25(5Increment) |
| 4 | 10-30(5Increment) |
| 5 | 10-35(5Increment) |
| 6 | 15-45(5Increment) |
| 8 | 15-65(5Increment) |
| 10 | 25-65(5Increment) |
| 12 | 45-65(5Increment) |
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CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
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* The part in the frame is a sub-assembly unit.
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Application Overview
Purpose
- A jig that can adjust the clamping angle to accommodate different size workpieces.
Points for use
- Lateral and rotational adjustments can be made with the lever.
Target workpiece
- Resin box.
- Small workpiece outer dimensions: W100 ｘ D50 ｘ H100.
- Large workpiece outer dimensions: W100 ｘ D200 ｘ H100.
Design Specifications
Operating Conditions or Design Requirements
- Outer dimensions: W500 ｘ D250 ｘ H108.
Selection Criteria for Main Components
- Clamp lever.
- Selected to allow adjustments to be made to the jig.
- Toggle clamp.
- Horizontal type required for this design.
- Tension spring.
- When the floating portion is not clamping, the spring returns the floating part to its original position.
Design Evaluation
Verification of main components
- Verify that the tension spring has the required load.
- Spring load.
- Calculation formula: reaction force F = kx + initial tension.
- Initial tension: 0.88N.
- Assumed deflection when pulled:
x = 5.0mm (when set)
x = 8.3mm (when rotated by 45°) - If spring constant: k = 0.3N
mm is selected. - Assumed load:
F = (0.3 x 5 + 0.88) x 2 = 4.76N (when set)
F = (0.3 x 8.3 + 0.88) x 2 = 6.74N (when rotated by 45°)
(The load is obtained by multiplying by 2 because the load is applied at two positions: upper and lower.)
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