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- > No.000088 Adjustable Fixing Jig
No.000088 Adjustable Fixing Jig
15
15
Clamping mechanism capable of angular adjustment
Relevant category
Toggle Clamps
| Product name | Toggle Clamps - Horizontal Handle, Horizontal or Vertical Base Push-Pull Type |
|---|---|
| Part number | MC03-1 |
| Features | Small clamps for light-duty operations with the horizontally-movable handles which are effective if there is an obstacle above. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Cost effective
Available sizes
■Toggle Clamps - Horizontal Handle, Horizontal or Vertical Base Push-Pull Type
| Material | 1018 Carbon Steel |
|---|---|
| Surface Treatment | Main Body: Trivalent Chromate/ Shaft: Nickel Plating |
| Stroke (mm) | 17 |
| Tightening Force (N) | 450 |
| Weight (g) | 50 |
| Open-Close Angle of Handle | 190° |
| Overall Width | 27 |
| Overall Height (Clamped) | 43.5 |
| Tip Bolt | M4 Bolt with Rubber |
| Overall Length (Clamped) | 73.9 |
| Overall Length (Unclamped) | 91.3 |
| Push Shaft Height | 12.7 |
Clamp Levers
| Product name | Resin Clamp Levers - with Push Button |
|---|---|
| Part number | CLNPP6-16 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Helps create a quick setup mechanism.
Available sizes
■Resin Clamp Levers - with Push Button
| Lever | Screw | Spring | |
|---|---|---|---|
| Material | Material | Surface Treatment | Material |
| Nylon 6 (Mat Black) | 12L13 Carbon Steel | Black Oxide | 304 Stainless Steel |
| 303 Stainless Steel | - | ||
■Sizes and Dimensions.
| Thread Dia. | Thread Length | Lever Length (mm) | Lever Height (mm) |
|---|---|---|---|
| 4 | 20 | 48 | 33.5 |
| 5 | 12、16、20、25、32 | ||
| 6 | 12、16、20、25、32、40 | ||
| 8 | 16、20、25、32、40、50 | 65 | 44.5 |
| 10 | 20、25、32、40、50 | 82 | 54 |
| 12 | 25、40 | 92 | 64 |
Performance info
■Speeds
Load info for Clamp Levers.
| Thread Dia. | Max. Load Fmax. (N) | Max. Tightening Force Pmax. (kN) |
|---|---|---|
| 5 | 42 | 2.7 |
| 6 | 70 | 3.8 |
| 8 | 120 | 7 |
Spring Anchors
| Product name | Spring Anchors - Wrench Flats |
|---|---|
| Part number | SAIPOZ3-10 |
| Features | Standard Posts for Tension Springs which are intended to insert the springs into the holes for use. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Utilized as a raceway guide
Available sizes
■Spring Anchors - Wrench Flats
| Material | Surface Treatment |
|---|---|
| 1045 Carbon Steel | Black Oxide |
| 303 Stainless Steel | |
| 304 Stainless Steel | - |
■Spring Post (Wrench Flats / Full Threaded Under Head).
| Thread Dia. M(Coarse) | Length(mm) |
|---|---|
| 3 | 10-25(5Increment) |
| 4 | 10-30(5Increment) |
| 5 | 10-35(5Increment) |
| 6 | 15-45(5Increment) |
| 8 | 15-65(5Increment) |
| 10 | 25-65(5Increment) |
| 12 | 45-65(5Increment) |
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* The part in the frame is a sub-assembly unit.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- A jig that can adjust the clamping angle to accommodate different size workpieces.
Points for use
- Lateral and rotational adjustments can be made with the lever.
Target workpiece
- Resin box.
- Small workpiece outer dimensions: W100 ｘ D50 ｘ H100.
- Large workpiece outer dimensions: W100 ｘ D200 ｘ H100.
Design Specifications
Operating Conditions or Design Requirements
- Outer dimensions: W500 ｘ D250 ｘ H108.
Selection Criteria for Main Components
- Clamp lever.
- Selected to allow adjustments to be made to the jig.
- Toggle clamp.
- Horizontal type required for this design.
- Tension spring.
- When the floating portion is not clamping, the spring returns the floating part to its original position.
Design Evaluation
Verification of main components
- Verify that the tension spring has the required load.
- Spring load.
- Calculation formula: reaction force F = kx + initial tension.
- Initial tension: 0.88N.
- Assumed deflection when pulled:
x = 5.0mm (when set)
x = 8.3mm (when rotated by 45°) - If spring constant: k = 0.3N
mm is selected. - Assumed load:
F = (0.3 x 5 + 0.88) x 2 = 4.76N (when set)
F = (0.3 x 8.3 + 0.88) x 2 = 6.74N (when rotated by 45°)
(The load is obtained by multiplying by 2 because the load is applied at two positions: upper and lower.)
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