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No.000006 Workpiece Clamp
40
40
Retaining small-size workpieces without causing damage
Relevant category
Toggle Clamps
| Product name | Toggle Clamps - Horizontal Handle, Horizontal Base Type |
|---|---|
| Part number | MC01-5 |
| Features | Hold Down, Flange Base Type. Low Profile-designed. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Has a wide arm angle
Available sizes
■Toggle Clamps - Horizontal Handle, Horizontal Base Type
| Body Material | 1018 Carbon Steel | 304 Stainless Steel | ||||||
|---|---|---|---|---|---|---|---|---|
| Surface Treatment | Trivalent Chromate | - | ||||||
| Tightening Force (N) | 196 | 196 | 294 | 2450 | 2744 | 196 | 2450 | 2744 |
| Weight (g) | 30 | 30 | 100 | 210 | 435 | 30 | 210 | 435 |
| Open-Close Angle of Arm | 71° | 75° | 72° | 77° | 79° | 75° | 77° | 79° |
| Open-Close Angle of Handle | 72° | 82° | 74° | 85° | 86° | 82° | 85° | 86° |
| Overall Width | 28 | 24.5 | 30 | 52 | 57 | 24.5 | 52 | 57 |
| Overall height (Clamped) | 23.25 | 20.5 | 33.5 | 38.2 | 48.56 | 20.5 | 38.2 | 48.56 |
| Height (Unclamped) | 72.8 | 56.4 | 83.9 | 167.6 | 193.8 | 56.4 | 167.6 | 193.8 |
| Overall Length (Clamped) | 91 | 67.3 | 110 | 199 | 260.3 | 67.3 | 199 | 260.3 |
| Clamp Position | Fixed | Fixed | Variable | Variable | Variable | Fixed | Variable | Variable |
| Accessory | Steel Bolt | Stainless Steel Bolt | ||||||
* Please see the product pages for shape details and dimensions.
Spring Plungers
| Product name | Spring Plungers - Stainless Steel |
|---|---|
| Part number | PJLK3-3 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Reduces applied retaining load
Available sizes
■Spring Plungers - Stainless Steel
| Nose Material | Load Type | Body | Nose | Spring | Operating Temperature | |
|---|---|---|---|---|---|---|
| Material | Material | Hardness | Material | |||
| Stainless Steel | Ultra Light Load | 304 Stainless Steel | 440C Stainless Steel | 55HRC~ | 631 Stainless Steel | -30~260℃ |
| Light Load | ||||||
| Heavy Load | ||||||
| Extra Heavy Load | ||||||
| Plastic | Ultra Light Load | Polyacetal | - | -30~80℃ | ||
| Light Load | ||||||
| Heavy Load | ||||||
| Extra Heavy Load | ||||||
■Sizes and Dimensions
| Screw Dia. (Coarse) | Nose | Body length | |
|---|---|---|---|
| Diameter | Stroke | ||
| M3 | φ1 | 1.5 | 15 |
| 3 | 15 | ||
| M4 | φ1.6 | 2 | 15 |
| 4 | 24 | ||
| M5 | φ2 | 3 | 20 |
| 5 | 27 | ||
| M6 | φ2.5 | 3 | 25 |
| 5 | 30 | ||
| M8 | φ3.1 | 3 | 25 |
| 5 | 27 | ||
| M10 | φ3.8 | 5 | 30 |
| 10 | 43 | ||
| M12 | φ5.5 | 5 | 30 |
| 10 | 43 | ||
| 15 | 51 | ||
| M16 | φ8 | 10 | 57 |
| 15 | 57 | ||
| 20 | 65 | ||
Performance info.
■Spring Load (N) of Spring Plunger (Stainless Steel)
| Load Type | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Screw Dia. (Coarse) | Nose | Ultra Light Load | Light Load | Heavy Load | Extra Heavy Load | |||||
| Diameter | Stroke | min. | max. | min. | max. | min. | max. | min. | max. | |
| M3 | φ1 | 1.5 | 0.12 | 0.4 | 0.4 | 1.3 | 0.8 | 2.94 | 1.1 | 3.42 |
| 3 | 0.12 | 0.4 | 0.2 | 1.3 | 0.6 | 2.93 | 0.8 | 3.41 | ||
| M4 | φ1.6 | 2 | 0.27 | 0.65 | 0.9 | 2 | 2 | 8.8 | 6.1 | 13.8 |
| 4 | 0.18 | 0.65 | 0.6 | 2.1 | 1.9 | 8.75 | 5.8 | 13.6 | ||
| M5 | φ2 | 3 | 0.4 | 3 | 1.4 | 9.7 | 2.7 | 16.3 | 6.8 | 22 |
| 5 | 0.35 | 3 | 1.1 | 10.3 | 1 | 17.1 | 5.7 | 21.5 | ||
| M6 | φ2.5 | 3 | 1.8 | 3.05 | 6 | 9.8 | 8 | 26.4 | 15.8 | 35.6 |
| 5 | 1.5 | 3.05 | 3.4 | 9.86 | 4.4 | 26.6 | 12.9 | 34.4 | ||
| M8 | φ3.1 | 3 | 1.9 | 3.15 | 6 | 9.9 | 14.7 | 27 | 21.9 | 36.3 |
| 5 | 1.4 | 3.15 | 4 | 9.83 | 6.7 | 26.6 | 14.7 | 34.5 | ||
| M10 | φ3.8 | 5 | 1.6 | 4.6 | 5.7 | 14.7 | 8.2 | 45.7 | 24.5 | 58.6 |
| 10 | 1.6 | 4.6 | 4.4 | 14.7 | 6.2 | 45.1 | 19.8 | 58.7 | ||
| M12 | φ5.5 | 5 | 1.7 | 4.7 | 5.8 | 14.7 | 18.2 | 49 | 34.9 | 63.6 |
| 10 | 1.6 | 4.7 | 5 | 14.7 | 8.2 | 49.1 | 25.5 | 63.6 | ||
| 15 | 1.8 | 4.7 | 6.9 | 14.7 | 7.5 | 48.9 | 20.1 | 63.7 | ||
| M16 | φ8 | 10 | 2.8 | 10.8 | 9.2 | 34.2 | 18.9 | 68.5 | 38.7 | 88.4 |
| 15 | 2.6 | 10.8 | 8.6 | 34.4 | 14.4 | 68.6 | 33.9 | 88.1 | ||
| 20 | 2 | 11 | 7.1 | 34.4 | 4.2 | 68.6 | 25.4 | 88.1 | ||
* Min. is the initial load, and max. is the load when the nose is fully compressed.
IDEA NOTE Prevent rotation
A stepped bracket, that attaches the toggle clamp to spring plunger, helps prevent rotational motion.
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CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
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* The part in the frame is a sub-assembly unit.
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Fixture to clamp a small-size workpiece while soldering.
Points for use
- Manual mechanism that utilizes a toggle clamp.
Target workpiece
- Circuit board
- External dimension: □ 20 x t 1
- Connector size W8 x D10 x H 2mm
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp arm open-close angle: 90°
- Spring plunger load: 0.2 - 1.3 N
- External dimensions:
W80ｘD35ｘH47mm
Required Performance
- Workpiece retention load: 0.2 - 1.3N
Selection Criteria for Main Components
- Toggle Clamps
- Application requires a vertical and horizontal handle clamp.
- Since the load is minimal, a normal handle type is used.
- Spring Plungers
- Use the plastic tip part type to prevent scratches to the workpieces.
Design Evaluation
Verification of main components
- Verify required work retention load.
- Plunger load
- Assumed stroke: 2.5mm
- Plunger spring constant
k=1.3/3=0.43N/mm - Based on the values above, the assumed workpiece retention load is given as follows:
F = k x = 0.43 x 2.5 = 1N
Other Design Consideration
- The applied retaining load can be adjusted with the spring plungers.
Explore Similar Application Examples
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