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- > No.000070 Light Press Fitting Fixture
No.000070 Light Press Fitting Fixture
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35
Toggle clamp slides
Relevant category
Workpiece Guides
| Product name | Guides- L-Shaped |
|---|---|
| Part number | WGLJ-20-25-12 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Machined resin part can be ordered individually.
Available sizes
■Workpiece guide (L shaped Standard type)
| Material | Hardness | Surface treatment |
|---|---|---|
| 1045 Carbon Steel | ― | Black oxide |
| Electroless nickel plating | ||
| 40HRC－ | Black oxide | |
| Electroless nickel plating | ||
| 2017 Aluminum Alloy | ― | ― |
| 304 Stainless Steel | ||
| Polyacetal | ||
| MC Nylon | ||
| Electrically conductive MC Nylon R2 | ||
| PTFE |
■Sizes and Dimensions
| One side （mm) | Height (Configure in 1mm) | Mounting hole DIA. (mm) |
|---|---|---|
| 20－50(10Increment) | 10－30 | 3.5 |
| 20－50(10Increment) | 4.5 | |
| 30－60(10Increment) | 5.5 | |
| 30－60(10Increment) | 15－30 | 6.5 |
| 40－60(10Increment) | 9 |
Accuracy Info
■Accuracy of workpiece guide
Perpendicularity: 0.05
Fulcrum Pins
| Product name | Configurable Fulcrum Pins |
|---|---|
| Part number | FCBDR5-5.5-A8-E4.0-F6 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Excellent for retention when spacing is needed between the screw and the item held.
Available sizes
■Fulcrum Pin (Wit hex socket)
| Material | Hardness | Surface treatment |
|---|---|---|
| 1045 Carbon Steel | － | Black oxide |
| 40－45HRC | ||
| 303 Stainless Steel | － | － |
■Sizes and Dimensions
| Pin DIA. (mm) | Length(Configure in 1mm increments) | Head DIA. (mm) | Thread DIA. X pitch (Coarse) |
|---|---|---|---|
| 4 | 5.0～20.0 | 6、8 | M2.6x0.45 |
| 5 | 8、10 | M3 x0.5 | |
| 6 | 10、12 | M4 x0.7 | |
| 8 | 12、16 | M5 x0.8 | |
| 10 | 16、18、20 | M6 x1.0 | |
| 12 | 18、20、22、24 | M8 x1.25 | |
| 13 | |||
| 15 | 20、22、24 | M10 x1.5 |
Accuracy Info
■Accuracy of Fulcrum Pins
■Pin DIA. Tolerance
| Standard grade | |
|---|---|
| 4-15 | -0.01 -0.05 |
| Precision grade (g6) | |
| 4－6 | -0.004 |
| -0.012 | |
| 8・10 | -0.005 |
| -0.014 | |
| 12－15 | -0.006 |
| -0.017 | |
■Pin length tolerance
| Configurable type | |
|---|---|
| No heat treating | +0.1 0 |
| Heat treated | +0.2 0 |
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CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
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Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- The toggle clamp can be pulled back to allow and up and down insertion of the part or release the toggle clamp and slide the part in from the sides.
- After the component is set in place, the head of the clamp will apply an increased force on the component at the end of the stroke.
Points for use
- Sliding toggle clamp creates a space for easy workpiece setup.
Target workpiece
- Plastic case
External dims.: W40 x D40 x H30
Weight: 50g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp arm open/close angle: 90°
- External dims.: W100 x D150 x H150
Required Performance
- Assumed press fit load on workpiece: 20N or less (I.D. φ15mm, Fitting width 3mm)
- Periodically check for cracks in the clamps due to loads exceeding 20N.
Selection Criteria for Main Components
- Toggle clamp
- Vertical handle for vertical load application.
- Fulcrum pin
- A fulcrum pin is selected to allow the toggle clamp to slide without extra clearance.
Design Evaluation
Verification of main components
- Verify whether the toggle clamp can generate the press fit load.
- Assumed press fit load: 20N
- Clamping force at the end of toggle clamp stroke: 392N
- 20N < 392N is OK
Other Design Consideration
- Simplified press fitting is performed by a toggle clamp.
- Smooth sliding facilitated by fulcrum pins.
- Not suitable when load management is needed.
- With rubber feet, easy to move the part where needed, and the non-conductive rubber ensures sound operation where static electricity is of concern.
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