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inCAD Library

Please read before use

What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

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  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
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  • 2014 Copyright MISUMI
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inCAD Library Features

  1. Get great new design ideas for these application examples.

    2. Over 300 design application ideas
    collected from dozens of industries!

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No.000237 Cylindrical Sheet Heat Welding
Good IDEA!
20

Retains workpiece using vacuum suction.

Relevant category

Cartridge Heaters

Cartridge Heaters
Product name Cartridge Heaters - Configurable Length/Power
Part number MCHS12-400-V100-W400-F1000
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria ｜ Available sizes

Selection criteria

Selected as heating element.

Available sizes

■Cartridge Heaters - Configurable Length/Power

Sheath Dia. Material
Main Body Lead Wire Lead Wire Film Terminal
3.1 304 Stainless Steel Copper Wire Glass Braid -
4 Nickel Glass Braid + Polyimide Film -
5～18.95 321 Stainless Steel Glass Braid Copper + Tin Plating

■Sizes and Dimensions

Sheath Dia. Sheath length
configurable in 1mm increments 		Voltage (Selectable) Electrical power
configurable in 10W increments 		Lead Wire Length 10mm increments
6 50～250 100 50～500 100～1000
110 50～500
200 60～600
220 80～600
6.25 100 50～500
110 50～500
200 60～600
220 80～600
8 50～400 100 50～600
110 50～600
200 50～1200
220 70～1200
9.42 100 50～600
110 50～600
200 50～1200
220 70～1200
10 50～800 100 50～600
110 50～600
200 50～1200
220 70～1200
12 100 50～800
110 50～800
200 50～1600
220 70～1600
12.6 100 50～800
110 50～800
200 50～1600
220 70～1600
14 100 50～800
110 50～800
200 60～1600
220 80～1600
15.77 100 50～800
110 60～800
200 70～1600
220 90～1600
16 100 50～800
110 60～800
200 70～1600
220 90～1600
18 100 50～800
110 60～800
200 100～1600
220 130～1600
18.95 100 50～800
110 60～800
200 100～1600
220 130～1600

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Angular Contact Bearings with Housings

Angular Contact Bearings with Housings
Product name Angular Contact Bearings with Housings - Back-to-Back Combination + Deep Groove Ball Bearing, with Pilot
Part number ABGY7006-N-120
Features Angular Contact Bearings with Housings - Back-to-Back Combination + Deep Groove Ball Bearing, with Pilot
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria ｜ Available sizes

Selection criteria

Select a highly durable angular bearing in case an external force is applied when mounting or removing the work piece.

Available sizes

■Angular Contact Bearings with Housings - Back-to-Back Combination + Deep Groove Ball Bearing, with Pilot

(1) Angular Contact Bearings
(Back-to-Back Combination) 		(3) Holder, (4) Inner Ring Spacer, (5) Standard Cover,
(6) Standard Cover, Oil Seal Cover, or O-Ring Cover,
(7) Inner Ring Collar 		(8) Cover Mounting Screw
(2) Deep Groove Ball Bearings
Material Material Surface Treatment Material Surface Treatment
52100 Bearing Steel 1045 Carbon Steel Black Oxide 4137 Alloy Steel Black Oxide
Electroless Nickel Plating 304 Stainless Steel -

■Sizes and Dimensions

Bearing No. Cover Selection Overall Length
7002 Standard

Oil Seal

For O-Ring 		60 75
7003 70 85
7004 80 100
7005 100 125
7006 120 150
7007 140 175
7008 160 200
7009 180 225
7010 200 250

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Indexing Plungers

Indexing Plungers
Product name Indexing Plungers- Fine Thread, Return Type
Part number PXYK10
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Performance info.

Selection criteria

Used to temporarily position the work piece during operation.

Available sizes

■Indexing Plungers- Fine Thread, Return Type

Knob Main Body Pin Spring Lock
Nut
Material Material Surface Treatment Material Hardness Surface Treatment Material
Nylon 6
(Mat Black) 		1213 Carbon Steel Black Oxide 1045 Carbon Steel 50-60HRC Black Oxide Spring Steel Not Provided
Provided
303 Stainless Steel - 303 Stainless Steel - Nickel Plating 301 Stainless Steel Not Provided
Provided

■Sizes and Dimensions

Thread Dia. X Pitch
(Fine thread) 		Knob
O.D. 		Pin Dia. Stroke Overall Length Thread Length
M10×1.0 φ21 φ13.8 5 45 17
51
M12×1.5 φ25 φ16.2 6 54.5 20
61
M16×1.5 φ31 φ21.9 7 69 26
75.5

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Performance info.

■Spring Constants of Indexing Plungers (Fine thread)

Thread Dia. Stroke Load(N)
Min. Max.
M10 5 7 17
M12 6 9 24
M16 8 11 30

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IDEA NOTE Retains workpiece by vacuum suction.

Sucks and retails the work piece using a dry pump.

IDEA NOTE Safety is improved thanks to an area sensor.

The device is controlled using an area sensor so that is does not operate during work piece placement.

IDEA NOTE Two-hand control switch

The cylinder is actuated when the two buttons on the outside of the work space are pressed.

  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data posted on https://th.misumi-ec.com/ (hereinafter referred to as the "Website") operated by MISUMI (THAILAND) CO., LTD. (hereinafter referred to as "MISUMI"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the accuracy of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using MISUMI’s CAD data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without MISUMI's consent;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
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    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without MISUMI’s consent;
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    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
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    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
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    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction.
    10．Miscellaneous
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of Thailand, without regard to its conflicts of law principles. The authorized courts in Thailand shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms.

    Revised: 16th November, 2025

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • A device designed to hold a resin sheet in a cylindrical shape while the overlapping portions are being heat welded together.
  • Welding unit only advances from protective cover when buttons on each side of the unit are pressed simultaneously.
  • An indexing plunger is used to fix the rotary table into position.

Points for use

  • The resin work piece is placed manually.
  • Once workpiece is in position, the indexing plunger rotates the workpiece into welding position.
  • After the welding mechanism unit is retracted, the workpiece is removed from the top.
  • To prevent malfunctions and enhance safety, an area sensor is installed. Another safety measure is the welding unit will not emerge or heat until two buttons outside the workspace are pressed.

Target workpiece

  • Resin sheet
  • Outer dimensions: W335 x D405 x t0.1mm
  • Weight: 18g

Design Specifications

Operating Conditions or Design Requirements

  • Air cylinder stroke amount: 100mm
    <Maximum stroke amount: 100mm>
  • Outer dimensions
    W650ｘD675ｘH658mm

Required Performance

  • Cylinder thrust: 11.8N or higher

Selection Criteria for Main Components

  • Air cylinder
    • A compact cylinder is selected to save space.
  • Cartridge Heaters
    • A long cartridge heater that satisfies the heat quantity requirement for heat welding is selected.

Design Evaluation

Verification of main components

  • Cylindrical thrust is verified based on the workpiece load and the heat quantity required of the heater is verified based on the heating conditions.
  • Cylinder
    • Conditional value: mass to move: m = 4kg, friction coefficient μ = 0.3, load factor η = 0.5 (from catalog), outstroke pressure area A1 = 1256mm² (from catalog), operating pressure P = 0.4MPa
    • Load applied to cylinder: F = mgμ, hence, F = 4 x 9.8 x 0.3 = 11.8N,
    • Cylinder output F1 = load factor x outstroke pressure area x operating pressure, hence, F1 = 0.5 x 1256 x 0.4 = 251.2N
      -> Safety factor: F1/F = 251.2/11.8 ≈ 21
  • Heat quantity required of the heater
    • Conditional value: mass of heated workpiece: 0.585kg (A5052), specific heat of heated workpiece: 0.23kcal/kg°C, temperature rise: 190°C (heating until the temperature of heated workpiece reaches 210°C), heating time: 0.25h (idling), heating time: approx. 3 sec (workpiece), efficiency: 0.3 (standard specification: from catalog)
    • The workpiece heating time should be determined through trial and error because it depends on the size, thickness, and material of the workpiece.
    • Heat quantity required of heater H (kw) = mass of heated workpiece (kg) x specific heat of heated workpiece (kcal/kg°C) x temperature rise (°C)/(860 x heating time (h) x efficiency (η)), hence
      H = 0.585 x 0.23 x 190/(860 x 0.25 x 0.3) = 0.396kW = 396W

Other Design Consideration

  • For safety the heater is inside the cover except during welding.
  • To prevent injuries, the buttons to operate the heating element are placed outside the work space.
  • During work piece placement, wrap the work piece on revolution along the groves of the suction block, confirm the overlap is 5mm, and then manually rotate the suction block to the welding the position and fix into place with the plunger.
  • The material and shape of the welding portion are determined through trial and error. Each work piece will be different and depends of the material, thickness, and shape.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details) 		Quantity
1 Air Cylinders MSCCA40-100 1
2 Sensors for Air Cylinders ME33L1 2
3 Flow Rate Control Valves ASPSL8-1 2
4 Floating Joints FJXS14-1.5 1
5 Linear Shaft SFJC20-200-M6-SC20 2
6 Linear Bushings LHMRW20 2
7 Bearing Nut FUNT30 1
8 One-Touch Couplings MSELL8-3 1
9 O Ring NPA24 1
10 O Ring NPA34 1
11 Brackets for Device Stands CLTMD20 4
12 Brackets for Device Stands MFSTF20 6
13 Linear Shaft SFJ20-600 4
14 Shaft Supports SHSTS20-50 4
15 Hex Posts PLSBWRK14-150 4
16 Aluminum Extrusion HFS8-4040-600 2
17 Brackets for Aluminum Extrusion HBLFSNE8 4
18 Nuts For Aluminum Extrusion SHNTU8-5 6
19 Nuts For Aluminum Extrusion SHNTU8-8 4
20 Revolving Grip Handles GRM6 1
21 Heaters MCHS12-400-V100-W400-F1000 1
22 Angular Contact Bearings with Housings ABGY7006-N-120 1
23 Indexing Plungers PXYK10 1
24 Set Screws Flat Type MSSF4-6 2
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data posted on https://th.misumi-ec.com/ (hereinafter referred to as the "Website") operated by MISUMI (THAILAND) CO., LTD. (hereinafter referred to as "MISUMI"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the accuracy of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using MISUMI’s CAD data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without MISUMI's consent;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without MISUMI’s consent;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without MISUMI's consent;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction.
    10．Miscellaneous
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of Thailand, without regard to its conflicts of law principles. The authorized courts in Thailand shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms.

    Revised: 16th November, 2025

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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