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No.000003 Roller Runout Inspection
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The workpiece is held with V blocks and urethane molded bearings, enabling highly accurate runout inspection.
Relevant category
Toggle Clamp
| Product name | Toggle Clamps - Horizontal Handle Type |
|---|---|
| Part number | MC01-S1 |
| Features | Hold Down, Flange Base Type. Low Profile-design. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Clamping force, Toggle clamp size and style
Available sizes
Toggle Clamps - Horizontal Handle Type
| Body material | 1018 Carbon Steel | 304 Stainless Steel | ||||||
|---|---|---|---|---|---|---|---|---|
| Surface treatment | Trivalent Chromate | - | ||||||
| Clamping Force(N) | 264.6 | 264.6 | 882 | 2352 | 264.6 | 264.6 | 882 | 2352 |
| Weight(g) | 30 | 35 | 130 | 265 | 30 | 35 | 130 | 265 |
| Arm open-close angle | 90° | 90° | 85° | 90° | 90° | 90° | 85° | 90° |
| Handle open-close angle | 75° | 75° | 73° | 65° | 75° | 75° | 73° | 65° |
| Width | 23.8 | 23.8 | 36 | 35 | 23.8 | 23.8 | 36 | 35 |
| Height(Clampled) | 17.3 | 17.3 | 37.8 | 47.6 | 17.3 | 17.3 | 37.8 | 47.6 |
| Height(Unclamped) | 48.3 | 48.3 | 96.8 | 110.2 | 48.3 | 48.3 | 96.8 | 110.2 |
| Length (Clamped) | 71 | 69.1 | 143.5 | 173 | 71 | 69.1 | 143.5 | 173 |
| Clamp position | Fixed | Variable | Variable | Variable | Fixed | Variable | Variable | Variable |
| Accessory | Nylon Bolt | Bolt with rubber Material: NBR Hardness: Shore A70 | Stainless steel bolt | |||||
* Please see the product pages for shape details and dimensions.
Silicon Rubber Mold Bearings
| Product name | Silicon Rubber Mold Bearings - Crown, with Threaded Shaft |
|---|---|
| Part number | UMBWRT3-12 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
To protect the workpiece and assist with rotation.
Available sizes
Silicon Rubber Mold Bearings - Crown, with Threaded Shaft
| Roller | Bearing material | Shaft | Threaded Type | ||||
|---|---|---|---|---|---|---|---|
| Material | Hardness | Color | Material | Surface treatment | Standard | Long | |
| Urethane | Shore A90 | Black | 52100 Bearing Steel | Carbon Steel | Electroless nickel plating | ○ | ○ |
| 440C Stainless Steel | 303 Stainless Steel | − | ○ | − | |||
| White | 52100 Bearing Steel | Carbon Steel | Trivalent Chromate | ○ | ○ | ||
| 440C Stainless Steel | 303 Stainless Steel | − | ○ | ○ | |||
| Shore A70 | Black | 52100 Bearing Steel | Carbon Steel | Electroless nickel plating | ○ | − | |
| White | 52100 Bearing Steel | Carbon Steel | Trivalent Chromate | ○ | − | ||
| Silicon rubber | Shore A70 | Lt. Gray | 52100 Bearing Steel | Carbon Steel | Electroless nickel plating | ○ | ○ |
| 440C Stainless Steel | 303 Stainless Steel | − | ○ | ○ | |||
| Anti-static urethane | Shore A90 | Gray | 52100 Bearing Steel | Carbon Steel | Electroless nickel plating | ○ | ○ |
Size variations and dimensions
| Roller | Screw diameter (Coarse) | Thread section length | ||||
|---|---|---|---|---|---|---|
| Shaft diameter | Outer diameter | Width | R Crown Radius | Standard | Long | |
| φ3 | φ12 | 3 | R5 | M3 | 4 | 6 |
| φ4 | φ13 | 4 | M4 | 5 | 8 | |
| φ16 | 5 | |||||
| φ5 | ||||||
| φ20 | ||||||
| φ6 | M6 | 8 | 12 | |||
| φ28 | 6 | |||||
| φ8 | 7 | |||||
| φ30 | 11 | R15 | ||||
| φ10 | ||||||
| φ40 | ||||||
| φ15 | 12 | M10 | 12 | 20 | ||
| φ45 | 15 | |||||
| φ20 | 12 | |||||
| φ55 | 18 | R20 | ||||
| φ25 | φ65 | 19 | ||||
* Available sizes in 440C Stainless Steel bearings are for roller shaft DIA. Φ4~
Performance info.
Silicon rubber - Urethane molded bearings (Threaded R Type) allowable loads (N)
| Roller | Urethane | Silicon | ||
|---|---|---|---|---|
| Shaft diameter | Outer diameter | Shore A90 | Shore A70 | Shore A70 |
| φ3 | φ12 | 34 | 10 | 9.8 |
| φ4 | φ13 | 44 | 13 | 13 |
| φ16 | 59 | 16 | 18 | |
| φ5 | 16 | |||
| φ20 | 78 | 20 | 24 | |
| φ6 | 23 | |||
| φ28 | 157 | 44 | 47 | |
| φ8 | 176 | 42 | ||
| φ8 | φ30 | 81 | 53 | |
| φ10 | 94 | |||
| φ40 | 274 | 136 | 82 | |
| φ15 | 122 | |||
| φ45 | 343 | 109 | 103 | |
| φ20 | 130 | |||
| φ55 | 490 | 225 | 147 | |
| φ25 | φ65 | 750 | 333 | 226 |
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- The roller is positioned using V blocks and urethane molded bearings.
Points for use
- The upper fixture with urethane molded bearings is held with toggle clamps to prevent the roller from moving in vertical direction.
- Runout is measured with a contacting displacement sensor.
Target workpiece
- Roller
- Outer demensions: φ20xL120
- Workpiece weight: 150g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp arm open/close angle: 90°
- External dimensions:
W150ｘD150ｘH107
Required Performance
- Runout measurement accuracy: 0.01mm increment
Selection Criteria for Main Components
- Toggle clamp
- Hold Down type is chosen since the roller is held with V blocks
- Linear guide
- Selected based on the unit size since the applicable moment loads are not very large.
Design Evaluation
Other Design Consideration
- The roller is centered with the V blocks and urethane molded bearings (3 point contact)
- The roller can be measured at arbitrary position within the linear guide motion range.
- The measurement sensor is fixed with a locating pin and a screw to prevent movement during measurements.
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