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No.000064 Destructive Testing Fixture
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Destructive load and displacement can be measured in one test
Relevant category
Manually operated unit
| Product name | Manually Operated Units -Handwheel Direction Configurable- |
|---|---|
| Part number | KUEF20-A-U-320 |
| Features | Allows to select the orientation of the handle freely, and thus, is suitable for use in limited spaces. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Standard, off-the-shelf manual positioning unit
Risk info.
May come with unnecessary functions/features
Available sizes
■Manually operated unit (Handwheel direction configurable)
| Frame | Table | Lead screw | Nut for lead screw | |
|---|---|---|---|---|
| Material | 6063-T5 Aluminum Alloy | 6063 Aluminum Alloy | 1045 Carbon Steel | Brass |
| Surface treatment | Clear anodize | Clear anodize | Black oxide | - |
| Nut bracket | Side plate | Bevel gear | Cover | |
|---|---|---|---|---|
| Material | 5052 Carbon Steel | 6063 Aluminum Alloy | 1045 Carbon Steel | 304 Stainless Steel |
| Surface treatment | Clear anodize | Clear anodize | - | - |
■Sizes and Dimensions
| Handwheel type | Handwheel direction | Frame length(mm) | Lead | Effective stroke(mm) |
|---|---|---|---|---|
| Plastic handwheel Plastic handwheel Folding type 5-spoke type | Up Down Left Right | 170 | 4 | 53 |
| 220 | 103 | |||
| 320 | 203 | |||
| 370 | 253 | |||
| 420 | 303 | |||
| 470 | 353 |
Accuracy Info
■Accuracy of manually operated unit
| Parallelism(mm) | Backlash(mm) |
|---|---|
| 0.15 | 0.5 |
Performance info.
■Speeds・Loads (load info.) of manually operated unit
| Load capacity(N) | Moment capacity (N·m) | |||
|---|---|---|---|---|
| Horizontal | Vertical | Pitching | Yawing | Rolling |
| 490 | 98 | 14 | 14 | 27 |
| Required torque(N・m) | Required rotational force (N) | ||
|---|---|---|---|
| Horizontal | Vertical | Horizontal | Vertical |
| 0.059 | 0.420 | 2.261 | 16.164 |
Stopper bolt with urethane bumper
| Product name | Stopper Bolts With Bumpers- Standard, Straight Shape |
|---|---|
| Part number | SUST10-70 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Stopper with soft tip that will not damage structural components
Available sizes
■Stopper bolt with urethane bumper, Shouldered, Standard Type
| Stopper | Bolt | Accessory(Hex nut)) | ||||
|---|---|---|---|---|---|---|
| Material | Hardness | Material | Strength classification | Surface treatment | Material | Surface treatment |
| Urethane(Black) | Shore A90 | 4137 Alloy Steel | 10.9 | Bright chromate plating | 1018 Carbon Steel | Trivalent Chromate |
| 304 Stainless Steel | － | － | 302HQ Stainless Steel | － | ||
| Low rebound urethane (Gray) | Shore A70 | 4137 Alloy Steel | 10.9 | Bright chromate plating | 1018 Carbon Steel | Trivalent Chromate |
| Polyacetal(White) | ― | 4137 Alloy Steel | 10.9 | Bright chromate plating | 1018 Carbon Steel | Trivalent Chromate |
| 304 Stainless Steel | － | － | 302HQ Stainless Steel | － | ||
| Silicon(Lt. Gray) | Shore A70 | 4137 Alloy Steel | 10.9 | Bright chromate plating | 1018 Carbon Steel | Trivalent Chromate |
| 304 Stainless Steel | － | － | 302HQ Stainless Steel | － | ||
■Sizes and Dimensions
| Screw DIA. M(Coarse) | Length(mm) |
|---|---|
| M3 | 15－40(5Increment) |
| M4 | 15－40(5Increment) |
| M5 | 15－50(5Increment) |
| M6 | 20－50(5Increment)、60 |
| M8 | 20－50(5Increment)、60 |
| M10 | 20－50(5Increment)、60、70 |
| M12 | 30－70(10Increment) |
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CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
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* The part in the frame is a sub-assembly unit.
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Measure loads and displacements during tensile destructive testing of workpieces.
Points for use
- Handwheel manually operated mechanism.
Target workpiece
- Molded plastic item
External dims.: W40 x D34 x H20 mm
Design Specifications
Operating Conditions or Design Requirements
- External dimensions: W418 x D241 x H150 mm
- Manually operated unit effective stroke: 203mm
- Push/pull gauge max. load: 100N
- Digital scale measurement range: 200mm
Required Performance
- Digital scale repeatability: 0.01mm
- Manually operated unit allowable moment: 14N·m
Selection Criteria for Main Components
- Push/pull gauge
- Select type and size type that can withstand the destructive testing loads (Expansion and contraction of the gauge itself is very little thus negligible)
- Digital scale
- A scale compatible with stroke of the manually operated unit is selected.
- Manually operated unit
- Considering 100N max. load of push/pull operation, a unit that can withstand the allowable moment load is selected.
(A clamp lever included with the unit is not used for the testing, thus it remains in released position)
- Considering 100N max. load of push/pull operation, a unit that can withstand the allowable moment load is selected.
Design Evaluation
Verification of main components
- Select unit that can withstand the moment load from max. push/pull force applied during testing.
- Manually operated unit
- Determining the load moment on linear guide
- When MA ≦ 17.6 Nm
- Satisfies the specification
- MA = F x I
- F = 100N
- (Push/pull gauge max. load)
- l = 0.073m
- MA = 100 × 0.073 = 7.3 ≦ 17.6 Nm
Other Design Consideration
- In order to make load and displacement measurements with the handwheel easily viewable, a manually operated unit with an upward facing handwheel is selected.
- The gauge plate position is adjusted with a stop pin in order to prevent push force to be applied to the workpiece.
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