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- > No.000053 Workpiece Inspection Process
No.000053 Workpiece Inspection Process
85
85
Workpiece pass/fail inspection process with photoelectric sensors
Relevant category
Conveyor Guide Rail Brackets
| Product name | Miniature Conveyor Guide Rail Brackets - Standard |
|---|---|
| Part number | CGK55 |
| Features | Guide Rail Brackets for Belt Conveyors. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Standard, off-the-shelf item for guide rail adjustments
Available sizes
■Conveyor Guide Rail Brackets (Standard/Offset)
| Type | Material | Surface treatment | Height | Offset amount | Conveyor mounting Screw DIA. | Guide position adjustment range | |
|---|---|---|---|---|---|---|---|
| Height direction | Width direction | ||||||
| Standard | 304 Stainless Steel | − | 55 | 0 | M3 | 35 | 26.5 |
| 70 | M5 | 46 | 33.5 | ||||
| 80 | M6 | 53 | 33.5 | ||||
| Offset | 55 | 20 | M6 | 35 | 26.5 | ||
| 70 | 25 | M5 | 46 | 33.5 | |||
| 80 | 30 | M6 | 53 | 33.5 | |||
＊Please see product pages for details on guide position adjustment range
L Type Conveyor Guide Rails
| Product name | Miniature Conveyor Guide Rails |
|---|---|
| Part number | CGL-750 |
| Features | Work Guides for Belt Conveyors. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Standard guide rail for conveyors
Available sizes
■L Type Conveyor Guide Rails
| Material | Surface treatment | Height | Length |
|---|---|---|---|
| 304 Stainless Steel | − | 10 | 150～1000 |
Available sizes
■極低頭六角穴付ボルト
| Material | Hardness | Surface treatment | Strength classification | 頭部強度区分 |
|---|---|---|---|---|
| 4137 Alloy Steel | 32〜39HRC | Black oxide | 10.9 | 5.8 (M10 4.8) |
| ユニクロメッキ | ||||
| Trivalent Chromate | ||||
| 低温黒色クロムメッキ | ||||
| 304 Stainless Steel | − | − | 引張強さ400N/mm2 | |
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CAD Download: File Format
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* The part in the frame is a sub-assembly unit.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Pin detection on continuous motion conveyor.
Target workpiece
- Plastic cases
Workpiece size: 23 x 12 x 26 mm (Including protrusion)
Workpiece weight: 15g
Design Specifications
Operating Conditions or Design Requirements
- Conveyor width: 13mm
- External dims. W163 x D772 x H142 mm
- Conveyor speed: 150 mm/s
Required Performance
- Positioning accuracy: ±1.5mm
Selection Criteria for Main Components
- Select narrow type conveyor to match width of the workpiece.
Design Evaluation
Verification of main components
- Evaluate the conveyor to see if it is a fit for the weight of the workpieces.
- Timing belt conveyor
- Conveyed weight: 15g x 30pcs. (max.) = 0.45kg
- Transfer speed: 150 mm/s = 9 m/min
- Based on conveyor transferability graph above conditions fall within the range for 6W conveyor.
Other Design Consideration
- Pin and workpiece detection is accomplished using separate sensors.
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