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No.000018 Test Fixture for Product Aging

Mechanism to convert rotary motion to reciprocating motion

Relevant category

Pivot Pin

Product name Precision Pivot Pins - Flanged, Hex Socket Head, Threaded with Lock Nut
Part number SCLBR8-17-FC4-MC4
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

To support motor arm rotation.

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Available sizes

Precision Pivot Pins - Flanged, Hex Socket Head, Threaded with Lock Nut

Material Hardness Surface treatment Included nut material
Standard nut U nut
1045 Carbon Steel Black oxide SWRCH Carbon Steel 1018 Carbon Steel
40〜45HRC
Electroless nickel plating 304 Stainless Steel 304 Stainless Steel
40〜45HRC
Plating hardness 750HV~ Hard chrome plating SWRM Low Carbon Steel 1018 Carbon Steel
Plating thickness 3μm or more
304 Stainless Steel 304 Stainless Steel 304 Stainless Steel
440C Stainless Steel 45〜50HRC
45〜50HRC Hard chrome plating
Plating hardness 750HV~ Plating thickness 3μm or more

■Sizes and Dimensions

Pin DIA. Pin section length Head O.D. Head height Threaded section length Screw DIA. X Pitch
(Configure in 0.1mm increments)
φ4 10.0〜 50.0 φ7 5 6 M 3×0.5
φ5 10.0〜 60.0 φ9 M 4×0.7
φ6 10.0〜100.0 φ10 9 M 5×0.8
φ8 10.0〜100.0 φ13 M 6×1.0
φ10 φ16 12 M 8×1.25
φ12 10.0〜200.0 φ18 16 M10×1.5
φ13 20.0〜200.0 φ24 18 M12×1.75
φ14
φ15
φ16 20.0〜200.0
φ17
φ18 24
φ20 φ27 M16×2.0
φ22 20.0〜200.0
φ25 φ30

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Accuracy Info

Pivot pin, Flanged with Hex socket with a nut: Pin O.D. tolerance (g6)

Pin diameter Tolerance
φ4 -0.004/-0.012
φ5
φ6
φ8 -0.005/-0.014
φ10
φ12 -0.006/-0.017
φ13
φ14
φ15
φ16
φ17
φ18
φ20 -0.007/-0.020
φ22
φ25

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Tension Spring

Product name Tension Springs -Heavy Load-
Part number AWF12-60
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

To support applied load to workpiece.

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Available sizes

Tension Springs -Heavy Load-

Load class Material O.D. Free length End hooks
Spring Steel (ASTM A228) 304 Stainless Steel Range Range S hook 90 deg. S hook
Extra light load φ2 - 12 10 - 100 -
Light load φ2 - 20 10 - 175
Light-Med. load φ2 - 20 10 - 175
Med. load φ2 - 24 10 - 200
Med.-Heavy load - φ2 - 12 10 - 100 -
Heavy load φ3 - 24 10 - 200

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Performance info.

Load info. on tension springs

Load class Ref. Load (N)
Min. Max.
Extra light load 0.69 19.6
Light load 1.86 78.45
Light-Med. load 2.45 98.07
Med. load 3.53 225.55
Med.-Heavy load 6.47 83.36
Heavy load 8.8 430.51

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Technical calculations

Load info. on tension springs

P = Pi + (k x F)

  • P: Load (N)
  • Pi: Initial tension (N)
  • k: Spring constant(N/mm)
  • F: Deflection (mm)

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IDEA NOTE Converting rotary motion to reciprocating motion

A link mechanism is used to convert motor's rotary motion to reciprocating motion

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Fixture to measure aging variations (dimensional changes over time, and cracking, etc.) by applying repeated loads. (Not to the extent of destruction)

Points for use

  • Oscillating mechanism driven by a motor.

Target workpiece

  • Levered lug
    External Dims.: W40 x D30 x H3 (excluding the lever)
    Workpiece weight: 5g

Design Specifications

Operating Conditions or Design Requirements

  • Oscillates in ± 45° range.
  • External dims.: W516 x D300 x H468

Required Performance

  • Tensile load: 60N
    Spring constant: 4.13N/mm

Selection Criteria for Main Components

  • Motor
    • A motor is selected for automated oscillating motion.
  • Spring
    • Spring selection makes applying arbitrary loadings possible.

Design Evaluation

Verification of main components

  • Select an appropriate motor for oscillating motion.
  •  Motor speed
    • Motor RPM (Ns): 1800rpm
    • Reduction ratio (i): 1/50
    • Rotation pitch circle diameter (Dp): 156mm
    • Link ratio: Approx. 1/3
    • Speed (V)
      V=Ns×(1/60)× i ×π×Dp×1/3
        =1800×(1/60)×(1/50)×π×156×1/3=98 mm/s
  • Torque
    • Motor torque Tm=3.33N·m
    • Assumed load: F=60N
    • Link ratio: Approx. 1/3
    • Fa=F*1/3 
    • Load torque TL=(Fa×Dp)/(2×1000)=60×(1/3)×156/(2×1000)=1.56 N·m
      Tm>TL, OK.
  • Spring load
    • Formula: Reaction force F=kx
    • Assumed load: F=60N
    • Deflection under tension: x=14.5mm
    • Spring constant: k=60/14.5=4.13N/mm selected

Other Design Consideration

  • The spring load can be varied by moving the spring post slot located on the plate. And adjusting bolt is used for adjustments, making it easy to change the spring to vary tension.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Aluminum Extrusion HFS6-3060-246 1
2 Aluminum Extrusion HFS6-3060-150 1
3 Aluminum Extrusion HFS6-3030-300 2
4 Aluminum Extrusion HFS6-3030-250 2
5 Brackets for Aluminum Extrusion HBLFS6 6
6 Bearing W/ Housing SBGCA608ZZ 1
7 Collars CLBPS8-11-10 1
8 Hinge Pins SCLBR8-17-FC4-MC4 1
9 Tension Springs AWF12-60 1
10 Post For Tension Spring SBSPOZ5-35 1
11 Adjusting Blocks AJKCS5-6 1
12 Adjusting Bolts AJSTS5-70 1
13 Screw Stopper TSBS5-11 1
14 Fulcrum Pins CBDR8-6 1
15 Fulcrum Pins - Standard CBDR5-5 2
16 Hinge Pins FCBDR8-15.0-A12-E4.5-F5 1
17 Nuts For Aluminum Extrusion SHNTE6-6 18
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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