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No.000099 Continuous Inspection Mechanism
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Continuous inspection mechanism where specimen is positioned by a linear actuator.
Relevant category
Single axis actuator
| Product name | Single Axis Actuators LX15 Standard / Cover Type |
|---|---|
| Part number | LX1502C-B1-T1528-150 |
| Features | For order of 3 or more units, the price is reduce by up to 35%! 11th Day Shipping at earliest! |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for accurate multiple point positioning.
Available sizes
■Single axis actuator
| Nominal (Height) (mm) | Lead(mm) | Effective stroke(mm) |
|---|---|---|
| 15 | 2 | 26.9 |
| 51.9 | ||
| 76.9 | ||
| 101.9 | ||
| 126.9 | ||
| 151.9 | ||
| 20 | 1 5 | 16.5 |
| 36.5 | ||
| 86.5 | ||
| 136.5 | ||
| 186.5 | ||
| 236.5 | ||
| 26 | 2 5 10 | 17 |
| 67 | ||
| 117 | ||
| 167 | ||
| 217 | ||
| 267 | ||
| 317 | ||
| 30 | 5 10 | 29 |
| 54 | ||
| 104 | ||
| 154 | ||
| 204 | ||
| 254 | ||
| 304 | ||
| 354 | ||
| 404 | ||
| 454 | ||
| 504 | ||
| 45 | 10 20 | 210.4 |
| 260.4 | ||
| 310.4 | ||
| 360.4 | ||
| 410.4 | ||
| 460.4 |
Selection steps
■Selection steps for Single axis actuator
Load capacity
↓
Stroke
↓
Cycle time or Max. Speed
↓
Detail confirmation
Accuracy Info
■Single axis actuator accuracy info.
| Nominal (Height) (mm) | High grade | Base length up to 400mm | Precision grade | Base length 400mm or more | |
|---|---|---|---|---|---|
| 15 | Positioning accuracy (mm) | 0.04 | ― | 0.02 | ― |
| Repeatability (mm) | ±0.004 | ±0.003 | |||
| 20 | Positioning accuracy (mm) | 0.06 | 0.02 | ||
| Repeatability (mm) | ±0.005 | ±0.003 | |||
| 26 | Positioning accuracy (mm) | 0.06 | 0.02 | ||
| Repeatability (mm) | ±0.005 | ±0.003 | |||
| 30 | Positioning accuracy (mm) | 0.06 | 0.02 | 0.1 | 0.025 |
| Repeatability (mm) | ±0.005 | ±0.003 | ±0.005 | ±0.003 | |
| 45 | Positioning accuracy (mm) | 0.1 | ― | 0.025 | ― |
| Repeatability (mm) | ±0.005 | ±0.003 |
Performance info.
■Single axis actuator Speeds・Loads (Load info.)
| Nominal (Height) (mm) | Lead(mm) | Rated loads | Allowable moment (N・m) | Max. speed (mm/sec) | |||
|---|---|---|---|---|---|---|---|
| Basic dynamic load rating (N) | Basic static load rating (N) | Pitching | Yawing | Rolling | |||
| 15 | 2 | 2072 | 3701 | 13 | 13 | 41 | 330 |
| 20 | 1 | 3277 | 6199 | 27 | 27 | 93 | 190 |
| 5 | 694 | ||||||
| 26 | 2 | 6522 | 11871 | 70 | 70 | 225 | 290 |
| 5 | 521 | ||||||
| 10 | - | ||||||
| 30 | 5 | 9732 | 17218 | 126 | 126 | 387 | 410 |
| 10 | 830 | ||||||
| 45 | 10 | 18450 | 32441 | 291 | 291 | 972 | 550 |
| 20 | 1110 | ||||||
Manual stage
| Product name | Standard Precision Dovetail Stages - X |
|---|---|
| Part number | XDTS50 |
| Features | Rapid feeding rack and pinion stage. More economical than the conventional products. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for camera focus adjustments
Available sizes
■Manual stage
| Material | Aluminum alloy |
|---|---|
| Surface treatment | Black anodize |
■Sizes and Dimensions
| Stage surface (mm) | Travel (mm) | Travel accuracy |
|---|---|---|
| 30x50 | ±16 | 50μm |
| 40x60 | ±21 | |
| 40x90 | ±35 |
Performance info.
■Speeds・Loads (Load info.) of manual stage
| Stage surface (mm) | Load capacity (N) | |
|---|---|---|
| Horizontal | Vertical | |
| 30x50 | 29.4 | 14.7 |
| 40x60 | 39.2 | 19.6 |
| 40x90 | ||
LED lighting
| Product name | LED Lamps- Lightings, Direct Ring |
|---|---|
| Part number | LPDRW70-80 |
| Features | LED Lamp with Longer Life than Conventional Halogen or Fluor Lamps. Reduced Frequency of Maintenance. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
A light source is required to obtain a field of view.
Risk info.
May need to check for compatibility with the camera, and appearance.
Available sizes
■LED lighting for image processing (Direct ring type)
| Color | O.D. (mm) | Illumination angle (degrees) | Illumination area |
|---|---|---|---|
| Red White | 20 | 90 | φ10－30 |
| 30 | 90 | φ40－60 | |
| 50 | 80 | φ60－80 | |
| 25 | |||
| 70 | 80 | ||
| 25 | |||
| 90 | 80 | ||
| 25 |
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- A PC board is positioned by a single axis actuator below a stationary camera for continuous inspection.
Points for use
- Automated slide mechanism with a single axis actuator.
- Camera positioning is manually operated using a manual slide.
Target workpiece
- Long length PC board
Dims.: W15 x D72 x t1.0 mm
Mass: 1.3g
Design Specifications
Operating Conditions or Design Requirements
- External dims: W251 x D101 x H272 (Max.) mm
- Actuator effective stroke; 101.9mm
- Manual stage travel: ±16mm
Required Performance
- Actuator resolution : 0.004mm (Per 1 motor pulse)
Selection Criteria for Main Components
- Single axis actuator
- Stepping motor is selected for the easy of position control.
- Select a unit that can withstand the weight of workpiece, workpiece support, and work base.
- Manual stage
- Select one that can withstand the weight of camera, lens, and other mounting hardware components.
Design Evaluation
Verification of main components
- Select a stepping motor to secure position resolution.
- Actuator stroke per 1 pulse
- Actuator lead: 2mm
- Motor fundamental step angle: 0.72°
- Number of pulses per one rotation: 360 / 0.72 = 500 pulses
- Actuator stroke per 1 pulse: 2mm / 500 pulses = 0.004mm
Other Design Consideration
- Lighting for the camera is adjusted by a manual stage.
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