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No.000206 Rollers to Connect Between Conveyors
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Provide roller support to workpiece when transporting between conveyors.
Relevant category
Engineered Plastic Bearings
| Product name | Engineered Plastic Bearings - U Groove / V Groove |
|---|---|
| Part number | EBSS45 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Select low cost, easily obtainable engineered plastics because it has secondary roles.
Selection criteria
Risk of early attrition
Available sizes
■Engineered Plastic Bearings - U Groove / V Groove
| Material | Surface Plastic | ||
|---|---|---|---|
| Surface resin | Bearing | Shaft | Shaft |
| Polyacetal | 440C Stainless Steel | 304 Stainless Steel | - |
| 52100 Bearing Steel | SWCH | Trivalent Chromate | |
| Anti-static Polyacetal | 440C Stainless Steel | 304 Stainless Steel | - |
| 440C Stainless Steel | |||
| 304 Stainless Steel | |||
■Sizes and Dimensions
| O.D. | Shaft Bore Dia. | Roller Width | Bearing | Polyacetal | Antistatic Polyacetal | |||
|---|---|---|---|---|---|---|---|---|
| Polyacetal | Others | 440C Stainless Steel | 440C Stainless Steel (Low Dust Generation) | 304 Stainless Steel (Low Dust Generation) | ||||
| φ13 | φ4 | 5 | - | L-1044ZZ | ○ | − | − | − |
| φ14 | ||||||||
| φ16 | φ5 | 8 | 695ZZ | ○ | − | ○ | ○ | |
| φ18 | ||||||||
| φ19 | φ6 | 6 | 9 | 696ZZ | ○ | ○ | - | ○ |
| φ20 | ○ | |||||||
| φ22 | − | |||||||
| φ24 | ○ | |||||||
| φ26 | φ8 | 8 | 12 | 608ZZ | ○ | ○ | − | − |
| φ30 | 9 | ○ | ○ | |||||
| φ35 | ||||||||
| φ40 | φ10 | 12 | 14 | 6200ZZ | ○ | − | ○ | ○ |
| φ45 | ||||||||
| φ50 | ||||||||
Performance info.
■Load capacity of engineering plastic bearing
| O.D. | Allowable Load (N) |
|---|---|
| φ13 | 29.4 |
| φ14 | |
| φ16 | |
| φ18 | |
| φ19 | 78.4 |
| φ20 | |
| φ22 | |
| φ24 | |
| φ26 | 176 |
| φ30 | |
| φ35 | |
| φ40 | 245 |
| φ45 | |
| φ50 |
Hinge Pin
| Product name | Precision Pivot Pins - Flanged, Hex Socket Head, Tapped |
|---|---|
| Part number | SCLBRM10-25.0 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Select the standard product as consumable goods.
Available sizes
■Precision Pivot Pins - Flanged, Hex Socket Head, Tapped
| Material | Hardness | Surface Treatment |
|---|---|---|
| 1045 Carbon Steel | − | Black Oxide |
| 40〜45HRC | ||
| − | Electroless Nickel Plating | |
| 40〜45HRC | ||
| Plating hardness 750HV~ | Hard Chrome Plating | |
| Plating thickness 3 μm or more | ||
| 304 Stainless Steel | − | − |
| 440C Stainless Steel | 45〜50HRC |
■Sizes and Dimensions
| Pin Dia. | Pin section length (Configurable in 0.1 mm increment) | Head O.D. | Head Height | Tap Dia. (Coarse) | Screw depth |
|---|---|---|---|---|---|
| φ6 | 15.0〜100.0 | φ10 | 5 | M 3 | 6 |
| φ8 | 20.0〜100.0 | φ13 | M 5 | 10 | |
| φ10 | 25.0〜100.0 | φ16 | M 6 | 12 | |
| φ12 | 25.0〜200.0 | φ18 | |||
| φ13 | 30.0〜200.0 | φ24 | M 8 | 16 | |
| φ14 | |||||
| φ15 | |||||
| φ16 | 35.0〜200.0 | M10 | 20 | ||
| φ17 | M12 | 24 | |||
| φ18 | |||||
| φ20 | 40.0〜200.0 | φ27 | |||
| φ22 | M16 | 32 | |||
| φ25 | 55.0〜200.0 | φ30 |
Accuracy Info
■Pivot pin, Flanged with Hex socket, Tapped: Pin Dia. tolerance (g6)
| Pin Dia. | Tolerance |
|---|---|
| φ6 | -0.004/-0.012 |
| φ8 | -0.005/-0.014 |
| φ10 | |
| φ12 | -0.006/-0.017 |
| φ13 | |
| φ14 | |
| φ15 | |
| φ16 | |
| φ17 | |
| φ18 | |
| φ20 | -0.007/-0.020 |
| φ22 | |
| φ25 |
IDEA NOTE How to provide support to workpiece when transferring between conveyors?
Add a set of rollers with bearings at the gap between conveyors such that it will ensure smooth transportation of the workpiece going from one conveyor to another.
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Application Overview
Purpose
- An auxiliary roller is inserted to prevent workpiece from falling off in the case where there is gap between conveyors.
Points for use
- The larger the sprocket, the more likely clearance is generated between conveyors.
Target workpiece
- Pallet
- External dimensions: W 200 ｘ D 400 ｘ H 60 mm
- Pallet weight: 10 kｇ
Design Specifications
Operating Conditions or Design Requirements
- External dimensions: W 80 ｘ D 390 ｘ H 70 mm
Required Performance
- Allowable load of one bearing: 245 N
- Pallet load: 100 N
Selection Criteria for Main Components
- Bearing
- Selected as an auxiliary roller.
- Allowable load of one bearing: 245 N
Design Evaluation
Verification of main components
- Verify the bearing load capacity for withstanding workpiece load.
- Pallet load: (= 100 N) < Allowable load of one bearing (= 245 N) x 2 (locations)
100 N < 490 N Thus, being satisfied. - Thus, capable of withstanding the weight of a heavy load exceeding the assumption in the range up to 490 N.
- Pallet load: (= 100 N) < Allowable load of one bearing (= 245 N) x 2 (locations)
Other Design Consideration
- An auxiliary roller is inserted to protect workpieces from falling off in the case of clearance between conveyors.
- Hinge pins are utilized to mount the bearings on brackets in between the gap form by conveyors.
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