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No.000289 Removal of Static Electricity from Large Workpieces

Parallel use of two single-axis actuators

Single Axis Actuator

Product name Single Axis Actuators LX45 Standard / Cover Type
Part number LX4510-B1-A4540-590
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Can feed workpieces at a constant velocity with speed adjustment capabilities.

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Available sizes

■Single Axis Actuators LX45 Standard / Cover Type

Nominal (height)
(mm)
Lead (mm) Effective Stroke (mm)
15 2 26.9
51.9
76.9
101.9
126.9
151.9
20 1

5
16.5
36.5
86.5
136.5
186.5
236.5
26 2

5

10
17
67
117
167
217
267
317
30 5


10
29
54
104
154
204
254
304
354
404
454
504
45 10


20
210.4
260.4
310.4
360.4
410.4
460.4

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Selection steps

■Selection Procedure for Single Axis Actuators

Load Capacity

Stroke

Cycle Time or Max. Speed

Check for Details

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Accuracy Info

■Accuracy of Single Axis Actuators

Nominal (height) Positioning Accuracy (mm) Positioning Repeatability (mm)
High Grade (Only nominal 30 is the
high grade with total
base length 450 or more.)
Precision Grade (Only nominal 30 is the
precision grade with total
base length of 450 or more.)
15 0.04 0.02
±0.004 ±0.003
20 0.06 0.02
±0.005 ±0.003
26 0.06 0.02
±0.005 ±0.003
30 0.06 0.1 0.02 0.025
±0.005 ±0.005 ±0.003 ±0.003
45 0.1 0.025
±0.005 ±0.003

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Performance info.

■Speeds / Loads (Load Info.) of Single Axis Actuators

Nominal (height)
(mm)
Lead (mm) Load Rating Allowable Moment (N·m) Max. Velocity
(mm/sec)
Basic Dynamic Rating (N) Basic Static Rating (n) Pitching Yawing Rolling
15 2 2072 3701 13 13 41 330
20 1 3277 6199 27 27 93 190
5 694
26 2 6522 11871 70 70 225 290
5 521
10 -
30 5 9732 17218 126 126 387 410
10 830
45 10 18450 32441 291 291 972 550
20 1110

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Couplings

Product name Couplings - High Positioning Accuracy Disc, Clamping / Keyway
Part number SCXW28-8-10
Features Used for High Precision Devices and Clean room environments.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Has high positioning accuracy compatible with servo.

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Available sizes

■Couplings - High Positioning Accuracy Disc, Clamping / Keyway

Material Surface Treatment
Main Body Disc Hex Screw Main Body Disc Hex Screw
Aluminum Alloy Stainless Steel 4137 Alloy Steel Anodized - Trivalent Chromate

■Sizes and Dimensions

O.D. Shaft Bore Dia. (select drive / driven sides) Overall Length
φ4 φ5 φ6 φ8 φ10 φ12 φ14 φ15 φ17 φ19 φ20 φ22 φ24 φ25
φ21 - - - - - - - - - - 24.5
φ28 - - - - - - - - - - 32
φ34 - - - - - - - - - 35
φ46 - - - - - - - 44
φ55 - - - - - 55

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Accuracy Info

■Accuracy of Coupling

O.D. Shaft Bore
Tolerance
Allowable Angular Misalignment
(°)
Lateral Misalignment
(mm)
φ21 H7 1.0 0.10
φ28 1.2 0.15
φ34 1.5 0.20
φ46 0.25
φ55

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Performance info.

■Load of couplings

O.D. Allowable Torque
(N・m)
Max. Rotational Speed
(r/min)
Moment of Inertia
(kg・m²)
φ21 1.2 10000 1.20×10 -6
φ28 1.6 4.68×10 -6
φ34 4.0 1.10×10 -5
φ46 10.0 4.70×100 -5
φ55 25.0 1.19×100 -4

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  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • A device to remove static electricity from resin material that is likely to create an electrical charge.
  • Static electricity is removed after the workpiece is stopped.

Points for use

  • Automatic horizontal movement enabled by single-axis actuators and servo motors.

Target workpiece

  • Workpiece: electrically charged resin material.
  • Dimensions: W430 x D1200 x t5mm
  • Mass: 3.4kg

Design Specifications

Operating Conditions or Design Requirements

  • Operational Specifications
    • Action stroke: 430mm
    • Feed speed: 45mm/sec
  • Dimensions
    • Outer dimensions: W1616 x D812 x H515mm

Selection Criteria for Main Components

  • Capacity of single-axis actuator.

Design Evaluation

Verification of main components

  • The actuator capacity is verified based on the load condition.
  • Capacity of single-axis actuator.
    • Conditional value: stroke Ls = 430mm, feed speed V = 45mm, number of rpms n1 = 2rpm, load factor fw = 1.2 (when AC servo motor is used), operation condition "at low speed (250mm/sec (15m/min) or less)," beam [mass [kg], distances from linear block to the centers of gravity of X, Y, and Z [mm]] = [9.81, 80.18, 750, 50.17], ionizer [mass [kg], distances from linear block to centers of gravity of X, Y, and Z [mm]] = [0.73, 16.88, 750, 42.66]
      → Service life of rail part: 7 [years] * Calculated using Misumi EC Calculation Software.
      → Converted into service period assuming it is used 8 hours a day: 21 [years]

Other Design Consideration

  • Due to the large moment load of the removal device, two single-axis actuators are used in parallel.
  • Feed mechanism are controlled by servo motors.
  • To achieve synchronization, a sequencer and servo amplifier are utilized.
  • Calculate the required spacing between the ionizer and the workpiece during the design stage.
  • The three photo sensors mounted on the main frame detect overruns at the origin position and both ends.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Linear Axis Actuator LX4510 LX4510-B1-A4540-590 2
2 Disc Couplings SCXW28-8-10 2
3 Photomicrosensor(Currently not available) FPMY45 3
4 Socket Head Cap Screws-with Washer CBST3-8 8
5 Socket Head Cap Screws-with Washer CBST4-12 12
6 Socket Head Cap Screws-with Washer CBST6-20 8
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Page top

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