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No.000276 Variable-angle Conveyor
42
42
Making conveyor angle variable with a cylinder.
Relevant category
Shaft Supports
| Product name | Shaft Supports - T-Shaped - Slit Type |
|---|---|
| Part number | SHSTB25-60 |
| Features | Wide Slit Type has a longer guide compared with Standard Type. Improves Retentivity. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Serves as the fixing bracket for the fulcrum bearing.
Available sizes
■Shaft Supports - T-Shaped - Slit Type
| Material | Surface Treatment | Accessory |
|---|---|---|
| 1045 Carbon Steel | Black Oxide | Hex Socket Head Cap Screw 1 pcs. |
| Electroless Nickel Plating | Hex Socket Head Cap Screw 1 pcs. | |
| 304 Stainless Steel | - | |
| 6063 Aluminum Alloy | Clear Anodize | |
| Black Anodize | Hex Socket Head Cap Screw 1 pcs. |
■Sizes and Dimensions
| Shaft bore Dia. | Height of hole from the mounting face (Selection) | Width | Overall Height | Thickness | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | ||||
| 3 | ○ | ○ | ○ | - | - | - | - | - | - | 26 | Height of hole from the mounting face +11 | 8 |
| 4 | ||||||||||||
| 5 | ○ | ○ | ○ | - | - | - | - | - | - | Height of hole from the mounting face +12 | ||
| 6 | ||||||||||||
| 8 | ○ | ○ | ○ | ○ | ○ | ○ | - | - | - | 42 | Height of hole from the mounting face +16 | 10 |
| 10 | ○ | ○ | ○ | ○ | ○ | - | - | - | - | |||
| 12 | Height of hole from the mounting face +18 | |||||||||||
| 13 | - | ○ | ○ | ○ | ○ | - | - | - | - | |||
| 15 | 54 | Height of hole from the mounting face +20 | ||||||||||
| 16 | - | ○ | ○ | ○ | ○ | ○ | - | - | - | |||
| 18 | - | - | ○ | ○ | ○ | ○ | ○ | ○ | - | 67 | Height of hole from the mounting face +26 | 16 |
| 20 | ||||||||||||
| 25 | - | - | ○ | ○ | ○ | ○ | ○ | ○ | - | Height of hole from the mounting face +28 | ||
| 30 | - | - | - | ○ | ○ | ○ | ○ | ○ | - | 85 | Height of hole from the mounting face +33 | 20 |
| 35 | - | - | - | ○ | ○ | ○ | ○ | ○ | - | Height of hole from the mounting face +36 | ||
| 40 | - | - | - | - | ○ | ○ | ○ | ○ | ○ | 100 | Height of hole from the mounting face +38 | |
| 50 | - | - | - | - | - | ○ | ○ | ○ | ○ | 125 | Height of hole from the mounting face +51 | 25 |
Accuracy Info
■Accuracy of Shaft Supports
| Shaft bore Dia. | Tolerance(H7) |
|---|---|
| 3 | +0.009 0 |
| 4 | +0.012 0 |
| 5 | |
| 6 | |
| 8 | +0.015 0 |
| 10 | |
| 12 | +0.018 0 |
| 13 | |
| 14 | |
| 15 | |
| 16 | |
| 18 | |
| 20 | +0.021 0 |
| 25 | |
| 30 | |
| 35 | +0.025 0 |
| 40 | |
| 50 |
Tolerance of shaft bore height: +/- 0.02
Parallelism of the Mounting Surface and the Shaft Bore: 0.02
Hinge Bases
| Product name | Hinge Bases - L-Shaped, Standard / Tapped Hole for Stopper |
|---|---|
| Part number | HGLNM12-W16-H35 |
| Features | L-shaped Hinge Bases suitable when installing hinge frames on limited spaces. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable when installing hinge frames in limited space.
Available sizes
■Hinge Bases - L-Shaped, Standard / Tapped Hole for Stopper
| Material | Surface Treatment |
|---|---|
| 1045 Carbon Steel | Black Oxide |
| Electroless Nickel Plating | |
| 304 Stainless Steel | - |
■Sizes and Dimensions
| Pin Hole Dia. | L-Part Width (1mm Increments) |
|---|---|
| 3 | 3～6 |
| 4 | 4～8 |
| 5 | 5～10 |
| 6 | 6～12 |
| 8 | 8～16 |
| 10 | 10～18 |
| 12 | 12～30 |
| 13 | 13～30 |
| 14 | 14～24 |
| 15 | 15～24 |
| 16 | 16～24 |
| 20 | 20～30 |
| 25 | 25～35 |
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- A conveyor that delivers two different type of workpieces into their respective container.
Points for use
- The cylinder, rotary shaft base and pin support are connected and placed on an external frame.
Target workpiece
- Plastic molded goods
- Dimensions: SR: 40 mm x H: 32 mm
- Mass: 0.16kg
Design Specifications
Operating Conditions or Design Requirements
- Drive part dimensions
- Height of bottom portion - conveyor at horizontal (maximum) position: 1242 mm
- Conveyor length: 900 mm, belt width: 200 mm
- Frame width: 330 mm
- Operation specifications
- Cylinder stroke: 200 mm
- Difference of elevation at conveyor exit: 223.3 mm
Selection Criteria for Main Components
- Cylinder capacity: 178 N or more
Design Evaluation
Verification of main components
- Verify cylinder thrust for conveyor frame weight.
- Cylinder capacity:
- Conditional values: Distance between cylinder side hinge and rotary shaft: r1 = 715.5 mm, Distance between frame center and rotary shaft: r2 = 325 mm, conveyor frame part mass m = 40.0 kg
- Thrust required for drive under moment around rotary shaft: F1 = F2 x r2/r1 Thus, F1 = 40 x 9.8 x 325/715.5 = 178N
- Operating air pressure: 0.5 MPa, cylinder I.D. 63 mm, outstroke cylinder output at load factor of 0.5 F0 = 770 N (SMC catalogue value)
- Safety factor: Sf = F0/F1 = 770/178 = 4.32
Other Design Consideration
- The workpiece guide is omitted because workpiece positioning is not necessary.
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