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No.000282 Clearing Mechanism Using Air Blow

Simultaneously performs air blow while operating an ionizer.

Ionizers - Nozzle Type

Product name Ionizers - Nozzle Type
Part number ENZR-R
Features Compact Ionizers suitable for pinpoint neutralization
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Select the nozzle type for pinpoint removal of static electricity from workpieces.

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Available sizes

■Ionizers - Nozzle Type

Overall Length Overall Height Width Connection Tube Dia.
115 50 33 φ6

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Performance info.

■Specification of Ionizer – Blow type

Ionizing Method High Frequency Corona Discharge
Air Volume Recommended Air Pressure: 0.1 - 0.4MPa
Air Consumption: 55 - 155L/min (ANR)
Power Input DC24V
Current Consumption 110mA
Mass Approx. 150g

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Nozzle Attachments

Product name Nozzle Attachments for Ionizers - Blow Type, Pinhole Type
Part number ENZR-R1-200
Features The following types are available: Pin Hole Type and Bar Type.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Select this for blow hole dedicated to ionizer.

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Available sizes

■Nozzle Attachments for Ionizers - Blow Type, Pinhole Type

Type Material
Nozzle Connecting Part
Tube PTFE Conductive Tube
(Fluororesin)
Naflon
Pinpoint 304 Stainless Steel ABS
Bar

■Sizes and Dimensions

Type Pipe Dia. Overall Length
Tube φ6 546
Pinpoint φ6 250
Bar φ6 280

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IDEA NOTE Performs air blow while simultaneously operating an ionizer

By simultaneously performing cleaning and the removal of static electricity, the process can be shortened.

IDEA NOTE Blows air while suctioning via a duct

It is possible to blow air and simultaneously discharge the air from the blow holes radially.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    Click the Good IDEA! button when you find interesting design tips.


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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Mechanism to blow air on a workpiece via an ionizer to simultaneously clean the workpiece and remove static electricity.

Points for use

  • By moving air nozzle close to the workpiece after it is set in position, ionized air can be blown into the workpiece to remove static electricity.

Target workpiece

  • Small plastic part (removal of static electricity required).
  • Dimensions: φ16 x t12mm
  • Weight: 2.4g

Design Specifications

Operating Conditions or Design Requirements

  • Operational Specifications
    • Upper ionizer - nozzle stroke: 15mm
    • Lower ionizer - nozzle stroke: 20mm
  • Dimensions
    • W200 x D150 x H536mm

Selection Criteria for Main Components

  • Sufficient cylinder capacity for moving movable part.

Design Evaluation

Verification of main components

  • The allowable eccentric load of the cylinder is verified to see whether the cylinder can withstand the load.
  • Cylinder capacity
    • Conditional value: cylinder inner diameter 12mm, operating air pressure 0.5MPa, total mass of ionizer nozzle part M = 0.9kg
    • Cylinder thrust: F0 = 42N (from catalog)
    • From applied load: F1 = M x 9.8N, F1 = 0.9 x 9.8 = 8.82N
    • If we assume that the load is evenly applied to the center of the ionizer nozzle -> eccentric distance of load: 73mm
    • Allowable eccentric load: F2 = 15N (from catalog of FA mechanical standard parts)
      -> Safety factor: F2/F1 = 15/8.82 = 1.7

Other Design Consideration

  • While attaching the lower nozzle frame on the duct, a plate is placed in between to center the nozzle and adjust vertical positioning.
  • In order to allow a fan to be installed at the lowermost part of the assembly, the base is lifted with blocks.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Air Cylinders With Twin Guides MGCLF12-20 2
2 Flow Rate Control Valves SPSNL6-M5 4
3 Sensors for Air Cylinders MD13L1 4
4 Ionizers - Blow Type ENZR-R 2
5 Nozzle Attachments for Ionizers ENZR-R1-200 2
6 Oil Free Bushings MPTNZ6-20 2
7 Aluminum Extrusion EFS6-3060-400 1
8 End Caps for Aluminum Extrusion HFC6-3060-B 1
9 Brackets for Aluminum Extrusion HBLFSDK6 1
10 Nuts For Aluminum Extrusion HNTE6-6 12
11 Set Screws Flat Type MSSF4-10 1
12 Socket Head Cap Screws-with Washer CBST4-10 12
13 Socket Head Cap Screws-with Washer CBST4-15 8
14 Socket Head Cap Screws-with Washer CBST5-15 8
15 Socket Head Cap Screws-with Washer CBST6-12 2
16 Socket Head Cap Screws-with Washer CBST6-15 12
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Page top

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