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No.000282 Clearing Mechanism Using Air Blow
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Simultaneously performs air blow while operating an ionizer.
Relevant category
Ionizers - Nozzle Type
| Product name | Ionizers - Nozzle Type |
|---|---|
| Part number | ENZR-R |
| Features | Compact Ionizers suitable for pinpoint neutralization |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Select the nozzle type for pinpoint removal of static electricity from workpieces.
Available sizes
■Ionizers - Nozzle Type
| Overall Length | Overall Height | Width | Connection Tube Dia. |
|---|---|---|---|
| 115 | 50 | 33 | φ6 |
Performance info.
■Specification of Ionizer – Blow type
| Ionizing Method | High Frequency Corona Discharge |
|---|---|
| Air Volume | Recommended Air Pressure: 0.1 - 0.4MPa |
| Air Consumption: 55 - 155L/min (ANR) | |
| Power Input | DC24V |
| Current Consumption | 110mA |
| Mass | Approx. 150g |
Nozzle Attachments
| Product name | Nozzle Attachments for Ionizers - Blow Type, Pinhole Type |
|---|---|
| Part number | ENZR-R1-200 |
| Features | The following types are available: Pin Hole Type and Bar Type. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Select this for blow hole dedicated to ionizer.
Available sizes
■Nozzle Attachments for Ionizers - Blow Type, Pinhole Type
| Type | Material | |
|---|---|---|
| Nozzle | Connecting Part | |
| Tube | PTFE Conductive Tube (Fluororesin) | Naflon |
| Pinpoint | 304 Stainless Steel | ABS |
| Bar | ||
■Sizes and Dimensions
| Type | Pipe Dia. | Overall Length |
|---|---|---|
| Tube | φ6 | 546 |
| Pinpoint | φ6 | 250 |
| Bar | φ6 | 280 |
IDEA NOTE Blows air while suctioning via a duct
It is possible to blow air and simultaneously discharge the air from the blow holes radially.
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Application Overview
Purpose
- Mechanism to blow air on a workpiece via an ionizer to simultaneously clean the workpiece and remove static electricity.
Points for use
- By moving air nozzle close to the workpiece after it is set in position, ionized air can be blown into the workpiece to remove static electricity.
Target workpiece
- Small plastic part (removal of static electricity required).
- Dimensions: φ16 x t12mm
- Weight: 2.4g
Design Specifications
Operating Conditions or Design Requirements
- Operational Specifications
- Upper ionizer - nozzle stroke: 15mm
- Lower ionizer - nozzle stroke: 20mm
- Dimensions
- W200 x D150 x H536mm
Selection Criteria for Main Components
- Sufficient cylinder capacity for moving movable part.
Design Evaluation
Verification of main components
- The allowable eccentric load of the cylinder is verified to see whether the cylinder can withstand the load.
- Cylinder capacity
- Conditional value: cylinder inner diameter 12mm, operating air pressure 0.5MPa, total mass of ionizer nozzle part M = 0.9kg
- Cylinder thrust: F0 = 42N (from catalog)
- From applied load: F1 = M x 9.8N, F1 = 0.9 x 9.8 = 8.82N
- If we assume that the load is evenly applied to the center of the ionizer nozzle -> eccentric distance of load: 73mm
- Allowable eccentric load: F2 = 15N (from catalog of FA mechanical standard parts)
-> Safety factor: F2/F1 = 15/8.82 = 1.7
Other Design Consideration
- While attaching the lower nozzle frame on the duct, a plate is placed in between to center the nozzle and adjust vertical positioning.
- In order to allow a fan to be installed at the lowermost part of the assembly, the base is lifted with blocks.
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