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No.000036 Multi-point Position Slide Unit
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A multi-position slider with a single axis robot
Relevant category
Single axis robot
| Product name | Single Axis Robot RS1 |
|---|---|
| Part number | RS106-C1-N-3-300 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Programmable multi-point positioning slide with desirable accuracy.
Available sizes
■Single axis robot (RS1. Slider type, No brake)
General specifications
| Ball screw | Motor | Position detector | Operating environment temperature | Controller input power |
|---|---|---|---|---|
| φ8 (C10 rolled) | Stepping | Resolver (Incremental) | 0〜40℃・35〜85%RH (No condensation) | DC24V±10% |
Basic specifications
| Lead (mm) | Stroke (mm) |
|---|---|
| 2 | 50〜400 (Increment of 50) |
| 6 | |
| 12 |
Dimensions · Mass
| Dimensions · Mass | Stroke | |||||||
|---|---|---|---|---|---|---|---|---|
| 50 | 100 | 150 | 200 | 250 | 300 | 350 | 400 | |
| Overall length | 266 | 316 | 366 | 416 | 466 | 516 | 566 | 616 |
| Mass(kg) | 1.5 | 1.6 | 1.7 | 1.8 | 2 | 2.1 | 2.2 | 2.3 |
Selection steps
■Single axis robot selection steps
Load capacity
↓
Stroke
↓
Cycle time or Max. Speed
↓
Detail confirmation
Accuracy Info
Accuracy of Single Axis Robot
Repeatability: ±0.02mm
Performance info.
Basic specifications
| Lead (mm) | Max. load capacity(kg) | Max. push force | Max. speed (mm/sec) | Rated running life | |
|---|---|---|---|---|---|
| Horizontal | Vertical | (N) | |||
| 2 | 6 | 4 | 150 | 100 | 10,000km or more |
| 6 | 4 | 2 | 90 | 300 | |
| 12 | 2 | 1 | 45 | 600 | |
Technical calculations
Convenient sizing software is available to use.
Roller slide rails
| Product name | Roller Slide Rails |
|---|---|
| Part number | RSR25-560-S1 |
| Features | No.25 is maintenance-free and low noise. No.40 runs smooth without play. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable as linear motion guide for light loads.
Available sizes
■Roller slide rails (Set product)
| Name No. | Rail | Slider plate | Rail length | ||
|---|---|---|---|---|---|
| Material | Surface treatment | Material | Surface treatment | ||
| 25 | Aluminum alloy | Clear anodize | 304 Stainless Steel | - | 160-1040（80Increment） |
| 40 | Low Carbon Steel | Trivalent Chromate | Low Carbon Steel | Trivalent Chromate | 300-800（50Increment）、900、1000 |
Performance info.
■Rated load capacity of Roller slide rail
| Name No. | 25 | 40 | ||||||
|---|---|---|---|---|---|---|---|---|
| Load direction | Pa | Pb | Pc | Pd | Pa | Pb | Pc | Pd |
| Static load rating | 120N | 240N | 100N | 250N | 500N | 165N | ||
| Dynamic load rating | 40N | 80N | 30N | 75N | 150N | 50N | ||
| Clearance(mm) | 0.1 or Less | 0.15 or Less | 0 | |||||
IDEA NOTE Effective usage of purchased components for cost reduction.
By using a cam follower for connecting the workpiece fixture and the single axis robot, the structure design is simplified and design steps are reduced.
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Accurate multi-point position slide for workpiece inspection.
Target workpiece
- Plastic case
Size: W100 x D150 x H20mm
Design Specifications
Operating Conditions or Design Requirements
- Box: W250 x L685 x H115mm
- Strike: 300mm
Required Performance
- Positioning accuracy ±0.02/300mm
Selection Criteria for Main Components
- A single axis robot is adopted for multi-point positioning ability, positioning accuracy and a long stroke.
Design Evaluation
Verification of main components
- Select a robot that satisfies Load・Stroke・Speed specification.
- Single axis robot selection calculations
- Robot for X axis
① Load capacity → Select based on Max. Load capacity
Mass of workpiece + bracket, etc. M1 = 1.2kg
If RS106 is selected,
Max load capacity M: 4kg
Dynamic friction μ=0.05
Thrust generate by RS106 robot : F = μMg = 0.05 × 4 × 9.8 = 1.96N
Force needed to move workpiece + fixture on slide rail: FS = μM1g = 0.05 × 1.2 × 9.8 = 0.588N＜F
② Stroke → Select 300mm from [Stroke] of the specs.
③ Cycle time → Select 1.5 [sec.] from [Cycle time graph] or [Max. Speed]
④Verification
Max. push force: 1.2kg × 9.8 = 11.8N,
For RS106 - Max allowable push force is 90N.
The selected single axis robot is within allowable range
- Robot for X axis
Other Design Consideration
- Cam follower is used to connect workpiece structure and single axis robot, no load is applied on the single axis robot.
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