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No.000228 Basket Transfer Chain Conveyor
100
100
Chain conveyor without a protruding motor.
Relevant category
Hex Posts
| Product name | Hex Posts - One End Threaded, One End Tapped, Standard L Dimension |
|---|---|
| Part number | SLSBG19-48-M10-N8 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Allows easy fastening by tools.
Available sizes
■Hex Posts - One End Threaded, One End Tapped, Standard L Dimension
| Material | Surface Treatment |
|---|---|
| 1018 Carbon Steel | - |
| Black Oxide | |
| Electroless Nickel Plating | |
| Trivalent Chromate (Black) | |
| 304 Stainless Steel | - |
■Sizes and Dimensions
| Wrench Flats | Hex Portion Length (Configure in 0.5 mm increment) | Thread (coarse) / Tap (coarse) - Select each. | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2 | 2.6 | 3 | 4 | 5 | 6 | 8 | 10 | 12 | 16 | 20 | 24 | ||
| 5 | 8-50 | ○ | ○ | - | - | - | - | - | - | - | - | - | - |
| 6 | 15-50 | - | - | ○ | ○ | - | - | - | - | - | - | - | - |
| 7 | 20-150 | - | - | ○ | ○ | - | - | - | - | - | - | - | - |
| 8 | 20-250 | - | - | ○ | ○ | ○ | - | - | - | - | - | - | - |
| 10 | 25-350 | - | - | - | ○ | ○ | ○ | - | - | - | - | - | - |
| 12 | 25-400 | - | - | - | ○ | ○ | ○ | ○ | - | - | - | - | - |
| 13 | 30-400 | - | - | - | ○ | ○ | ○ | ○ | - | - | - | - | - |
| 14 | 35-500 | - | - | - | ○ | ○ | ○ | ○ | ○ | - | - | - | - |
| 17 | 35-500 | - | - | - | - | ○ | ○ | ○ | ○ | - | - | - | - |
| 19 | 45-500 | - | - | - | - | ○ | ○ | ○ | ○ | ○ | - | - | - |
| 24 | 55-600 | - | - | - | - | - | ○ | ○ | ○ | ○ | ○ | - | - |
| 27 | 65-700 | - | - | - | - | - | ○ | ○ | ○ | ○ | ○ | ○ | - |
| 30 | 80-800 | - | - | - | - | - | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
| 32 | 80-800 | - | - | - | - | - | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
Pillow Blocks
| Product name | Pillow Blocks - Cast Housing, Square / Rhomb Flanged |
|---|---|
| Part number | HDH15 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Select the product because it can be easily mounted to surface with no fine finishing, and adjustment is also easy.
Available sizes
■Pillow Blocks - Cast Housing, Square / Rhomb Flanged
| Components | Material |
|---|---|
| Housing | Cast Iron Class No.30 |
| Bearing | 52100 Bearing Steel |
| Rubber Seal | Nitrile Rubber (NBR) |
| Set Screw | 4137 Alloy Steel |
■Sizes and Dimensions
| Shaft Bore Dia. (mm) | Vertical (mm) | Horizontal (mm) |
|---|---|---|
| φ12 | 113 | 60 |
| φ15 | ||
| φ17 | ||
| φ20 | ||
| φ25 | 130 | 68 |
| φ30 | 148 | 80 |
| φ35 | 161 | 90 |
| φ40 | 175 | 100 |
| φ45 | 188 | 108 |
| φ50 | 197 | 115 |
Performance info
■Load Capacity of Pillow Blocks (Square Flanged Type)
| Shaft Bore Dia. (mm) | Basic Load Rating | |
|---|---|---|
| Cr (Dynamic) kN | Cor (Static) kN | |
| φ12 | 12.8 | 6.6 |
| φ15 | ||
| φ17 | ||
| φ20 | ||
| φ25 | 14.0 | 7.9 |
| φ30 | 19.6 | 11.3 |
| φ35 | 25.9 | 15.4 |
| φ40 | 29.3 | 17.9 |
| φ45 | 33.0 | 20.5 |
| φ50 | 35.5 | 23.2 |
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- To transfer boxes containing workpieces using a chain conveyor.
Target workpiece
- Shape: box
- Size: W300 x D210 x H300mm
- Weight (including workpiece): 5kg
Design Specifications
Operating Conditions or Design Requirements
- Outer dimensions: W860 x D334 x H270mm
- Transfer speed: 60mm/s
Required Performance
- Weight: 120N
Selection Criteria for Main Components
- To transfer a workpiece of 12kg at 60mm/s, a 1/120 motor is selected (starting torque: TM = 0.3Nm, allowable moment of inertia: JM = 19 x 10⁻² kgm²
Design Evaluation
Verification of main components
- The motor specifications are verified based on the load torque and moment of inertia.
- Confirmation of load torque: T
- Conditional value: mass of chain and workpiece P = 12kg, sprocket diameter D = 98mm, efficiency η = 0.9, friction coefficient μ = 0.3, efficiency of gear head ηG = 0.54, gear ratio N = 120
- Driving force of sliding section: F = P x g x μ = 12 x 9.8 x 0.3 = 35.3N
- T = F x D/(2 x η) = 35.3 x 98 x 10⁻³/(2 x 0.9) = 1.92N·m
- Torque at motor shaft: T1 = T/N x ηG = 0.4/120 x 0.54 = 0.006N·m
If we use 2 as the safety factor, T2 = 0.006 x 2 = 0.012N·m < 0.3N·m = TM
- Confirmation of moment of inertia: J
- Chain and workpiece: JT = 12 x {π x 98 x 10⁻³/(2π)}² = 2.8 x 10⁻² kgm²
- Sprocket, shaft: JS = 1/8 x (98 x 10⁻³)² x 4 = 0.5 x 10⁻² kgm²
Total J = JT + JS = 3.3 x 10⁻² kgm² < 19 x 10⁻² kg·m² = JM
Other Design Consideration
- By providing a tap hole in the tension shaft, a screw can be inserted in the hole and tension can be adjusted.
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