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No.000051 Tray In-position Confirmation Process
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Workpiece detection with diagonally placed detection units.
Relevant category
Work Detection Unit
| Product name | Work Detection Units |
|---|---|
| Part number | PCPNA8S-30 |
| Features | Applicable for undetectable places directly by Proximity Sensor. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Sensor is able to work in adverse conditions.
Risk info.
Bushing slide failure
Available sizes
■Material Detection unit
| Body | Pin | Spring | Pin DIA. | Pin length | Stroke | |||
|---|---|---|---|---|---|---|---|---|
| Material | Surface treatment | Material | Surface treatment | Type | Material | |||
| 6061 Aluminum Alloy | Clear anodize | 1045 Carbon Steel | Electroless nickel plating | Soft, Hard | 304 Stainless Steel | φ8 | 30 | 0(min)：OFF、3-8(max)：ON |
| 50 | ||||||||
Mechanism Info.
■Material Detection sensor structural diagram.
Objects are detected through up/down movement of the shaft, output as ON-OFF signal.
＜Operation explanation＞
| Stroke | ||
|---|---|---|
| 0(min) | 3 | 8(max) |
| Sensor | ||
| OFF | ON | ON |
 |  |  |
Performance info.
■Spring load of material detection sensor
| Spring type | Soft | Hard | |
|---|---|---|---|
| Spring constant (N/mm) | 0.3 | 0.5 | |
| Allowable deflection | 12 | 9 | |
| Load(N) | min | 1.2 | 2.0 |
| max | 3.6 | 6.0 | |
Urethane Bumper
| Product name | Bumpers-Urethane/Silicon, Tapped, Flat/Round |
|---|---|
| Part number | URSM12 |
| Features | Bumpers in a wide range of hardness: Shore A30 ~ A90. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Assists in preventing damage to material being handled.
Available sizes
■Urethane pusher (Tapped type)
| Pusher | Core metal | O.D. range | ||
|---|---|---|---|---|
| Material | Hardness | Material | Flat | Round |
| Ether-based Polyurethane | Shore A90 | 304 Stainless Steel | φ8- 40 | φ8- 40 |
| Ester-based Polyurethane | Shore A70 | |||
| Shore A50 | ||||
| Shore A30 | φ8- 20 | φ8- 20 | ||
| O.D. | Thread-pitch | Overall length | Tip SR (Round) |
|---|---|---|---|
| φ8 | M3x0.5 | 12 | 8 |
| φ10 | M4x0.7 | 15 | 10 |
| φ12 | M5x0.8 | 16 | 12 |
| φ16 | M6x1.0 | 20 | 16 |
| φ20 | M8x1.25 | 25 | 20 |
| φ25 | M10x1.5 | 30 | 25 |
| M10x1.25 | |||
| φ30 | M12x1.75 | 35 | 30 |
| φ32 | M14x1.5 | 37 | 32 |
| φ36 | M18x1.5 | 45 | 36 |
| φ40 | M20x1.5 | 50 | 40 |
| M22x1.5 |
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Non-metal tray seating with a material detection unit.
Target workpiece
- Plastic container.
- Size: 615 x 420 x 312mm
Design Specifications
Operating Conditions or Design Requirements
- Detection unit diagonal placement dimension: 507mm
Required Performance
- Positioning accuracy: ±1.5mm
Selection Criteria for Main Components
- Material Detection unit
- Selected due to their environmental range.
Design Evaluation
Other Design Consideration
- For detection applications where photoelectric or proximity sensors cannot be used due to environment, material is unable to be viewed in that manner.
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