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No.000019 Scrap Removal Mechanism
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Simple scrap removal with slide rail
Relevant category
Slide Rail
| Product name | Three-Step Telescopic Slide Rails - Light Load / Aluminum Alloy |
|---|---|
| Part number | SAR320 |
| Features | The rails are made of aluminum alloy. Lightweight, compactness and economical pricing are achieved. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for linear motion where accuracy is not critical.
Available sizes
■Three-Step Telescopic Slide Rails - Light Load / Aluminum Alloy
| Section | Material | Surface treatment |
|---|---|---|
| Outer | Aluminum alloy | Clear anodize |
| Inner | ||
| Ball | Steel | − |
■Sizes
| Name No. | Rail length | Stroke | Load capacity |
|---|---|---|---|
| (N/2pcs.) | |||
| 10 | 100 | 100 | 147 |
| 20 | 200 | 223 | |
| 30 | 300 | 345 | |
| 40 | 400 | 460 | |
| 50 | 500 | 576 |
Magnetic Catch with Sensor
| Product name | Magnet Catches - with Sensor, Three Lead Wires |
|---|---|
| Part number | HMGR-T-150 |
| Features | 3 Wire Type to detect if drawer is opening/closing. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
It can help retain tray position and indicate if the tray is open or close.
Available sizes
■Magnet Catches - with Sensor, Three Lead Wires
Basic specifications
| Max. contact capacity | Main body material | Plate | Lead wire | Magnet attraction force | ||||
|---|---|---|---|---|---|---|---|---|
| Material | Surface treatment | White | Red | Black | Length | |||
| AC250V3A DC125V0.4A | Polyethylene | Low Carbon Steel | Trivalent Chromate | COM | NO | NC | 150 | 2kgf |
| 2000 | ||||||||
Handle with Mounting Tabs
| Product name | Handles - with Mounting Plates |
|---|---|
| Part number | UWANSG120 |
| Features | Handles easy to mount, because the dedicated sheet metal plate is attached. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Economical, easy mounting.
Available sizes
■Handles - with Mounting Plates
| Material | Surface treatment | Accessory | ||
|---|---|---|---|---|
| Base | Threads | |||
| Material | Surface treatment | Material | ||
| 12L13 Carbon Steel | Chrome plating | Zinc diecast | Electrostatic coating (Silver) | 304 Stainless Steel M5-12 countersink screw with hex socket |
| 304 Stainless Steel | Buff polish | 304 Stainless Steel | − | |
■Sizes and Dimensions
| Bar DIa. | Name Length | Effective length | Mounting pitch | Overall length | Inside height | Load capacity(N) |
|---|---|---|---|---|---|---|
| φ10 | 80 | 70 | 104 | 118 | 32 | 2000 |
| 100 | 90 | 124 | 138 | |||
| 110 | 100 | 134 | 148 | |||
| 120 | 110 | 144 | 158 | |||
| 125 | 115 | 149 | 163 | |||
| 160 | 150 | 184 | 198 | |||
| 200 | 190 | 224 | 238 | |||
| 250 | 240 | 274 | 288 |
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CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
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Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Sliding tray provides operator with easy access to scrap.
Points for use
- Sliding tray is manually operated.
Target workpiece
- Tray
Dims.: W632 x D172 x H152
Weight: 5kg
Design Specifications
Operating Conditions or Design Requirements
- External dims.: W1045 x D650 x H500
Selection Criteria for Main Components
- Magnetic catch
- The magnetic catch was selected so the sliding tray can be retained in 2 different positions.
- Slide rail
- Slide rails were selected to create a smooth drawer operation.
Design Evaluation
Verification of main components
- Verify that the weight of the scrap does not exceed the load capacity of the slide rails.
- Max. assumed scrap weight
- Tray, Plate weight (F): 40N
- Slide rail load capacity (N): 147N
- Assumed max. scrap weight (W)
- W < N - F = 147 - 40 = 107(N)
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