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Part Number Complete

XDGX175004PDER-GM-MP9120

Work Material RE Honing Notation Symbol Grade Symbol Material Type L type Days to Ship

Specification/Dimensions

Work Material
- Non-Ferrous Metal
- Heat-Resistant Alloy, Titanium Alloy
Clear
RE(mm)
0.4

0.8

1.2

1.6

2

2.4

3

3.2

4

5
Clear
Honing
- E
- F
Clear
Notation Symbol
XDGX175004PDER-GM

XDGX175004PDFR-GM

XDGX175008PDER-GM

XDGX175008PDFR-GM

XDGX175012PDER-GM

XDGX175012PDFR-GM

XDGX175016PDER-GM

XDGX175016PDFR-GM

XDGX175020PDER-GM

XDGX175020PDFR-GM

XDGX175024PDER-GM

XDGX175024PDFR-GM

XDGX175030PDER-GM

XDGX175030PDFR-GM

XDGX175032PDER-GM

XDGX175032PDFR-GM

XDGX175040PDER-GM

XDGX175040PDFR-GM

XDGX175050PDER-GM

XDGX175050PDFR-GM
Clear
Grade Symbol
TF15

MP9120
Clear
Material Type
- Carbide
- Coating
Clear
L(mm)
19.4

20

21.1

22

23
Clear
type
- XDGX
Clear

Days to Ship

All

15 Day(s) or Less

40 Day(s) or Less
Clear

Specify Alterations

Threaded Insert for Cutter XDGX-GM (Part Number)

Name: Threaded Insert for Cutter XDGX-GM
Brand: MITSUBISHI MATERIALS
Availability: PreOrder

Compare This Product

Brand :

MITSUBISHI MATER...

MITSUBISHI MATERIALS

Part Number :

XDGX175004PDER-GM-MP9120

XDGX175004PDFR-GM-TF15

XDGX175008PDER-GM-MP9120

XDGX175008PDFR-GM-TF15

XDGX175012PDER-GM-MP9120

XDGX175012PDFR-GM-TF15

XDGX175016PDER-GM-MP9120

XDGX175016PDFR-GM-TF15

XDGX175020PDER-GM-MP9120

XDGX175020PDFR-GM-TF15

XDGX175024PDER-GM-MP9120

XDGX175024PDFR-GM-TF15

XDGX175030PDER-GM-MP9120

XDGX175030PDFR-GM-TF15

XDGX175032PDER-GM-MP9120

XDGX175032PDFR-GM-TF15

XDGX175040PDER-GM-MP9120

XDGX175040PDFR-GM-TF15

XDGX175050PDER-GM-MP9120

XDGX175050PDFR-GM-TF15

XDGX175004PDER-GM-MP9120

From :

฿ 900.00/Unit
Qty :
Days to Ship :

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Total Price :

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Product Description

Mitsubishi Materials insert (for milling machine), threaded insert for cutter XDGX-GM.

Product features and specifications

Basic specifications and features of the product

Low resistance threaded insert
Good wall surface flatness
Supports high-speed rotation
Supports a variety of machining
With is a coolant hole

Drawing

Recommended cutting conditions

Recommended cutting condition table

Cutting speed

Depth of cut and feed rate

Threaded insert for cutter XDGX-GM, recommended cutting condition table 2

Threaded insert for cutter XDGX-GM, recommended cutting condition table 3

Lamping and helical machining conditions (aluminum alloy)

Threaded insert for cutter XDGX-GM, recommended cutting condition table 4

*1) Lamping, helical machining, and drilling are not recommended for steel and titanium alloy.

Threaded insert for cutter XDGX-GM, recommended cutting condition table 5

*1) Adjust the table feed during ramping and helical machining. (Feed of 0.05 mm/t. or less per blade is recommended)

* 1 Indicates the distance L = (maximum depth of cut APMX/tan α) to reach the maximum depth of cut APMX at the maximum ramping angle.
The maximum depth of cut APMX is 15.5 mm for A type and 14.8 mm for B type.
* 2 For 1.2 mm corner radius. In other cases, use the right formula. ([Cutting diameter DC] - [Corner radius] - 0.25) × 2
* 3 For 2.4 mm corner radius. In other cases, use the right formula. ([Cutting diameter DC] - [Corner radius] - 0.25) × 2
* 4 For 3.2 mm corner radius. In other cases, use the right formula. ([Cutting diameter DC] - [Corner radius] - 0.25) × 2

Maximum drilling depth (aluminum alloy)

Threaded insert for cutter XDGX-GM, recommended cutting condition table 6

Precautions for cutting conditions

*1) This cutting condition is a condition setting not to cause chatter vibration when the machine rigidity and workpiece rigidity are high. If chattering or chipping of the threaded insert, etc. occurs during machining, please change the condition depending on the situation.
*2) Especially in the following cases, chatter vibration is likely to occur. Please reduce cutting width, cutting depth, feed per blade, or other cutting conditions.

When the amount of tool runout is large
When the machine rigidity, workpiece rigidity, and workpiece clamp rigidity are low
Corner radius when pocket machining

Applicable work material

Threaded insert for cutter XDGX-GM, compatible work material

Selection support information

Combination of holder and threaded insert corner radius

Please note that there is no compatibility between the threaded inserts compatible with A type and B type holders, respectively.

AXD4000 threaded insert selection method

It is necessary to select a threaded insert depending on the cutting conditions and machining environment. Please select using the following as a guide.
For stable cutting conditions, a sharp GL chip breaker is the first recommendation.

Selection of insert according to feed per tooth and required cutting depth

Threaded insert for cutter XDGX-GM, selection support information 2

Selection of insert according to feed per tooth and required cutting depth

Threaded insert for cutter XDGX-GM, selection support information 3

For aluminum alloys, the GL chip breaker is the first recommendation to use. A GM chip breaker is recommended for load-bearing conditions such as large feeds and cuts.

Selection from the cutting edge

GL
TF15/LC15TF

Threaded insert for cutter XDGX-GM, selection support information 4

Low resistance type: Sharpest angle (LC15TF: excellent chip-weld resistance)

GM
TF15

Threaded insert for cutter XDGX-GM, selection support information 5

Reinforced cutting edge type

GM
MP9120

Threaded insert for cutter XDGX-GM, selection support information 6

Reinforced cutting edge & abrasion resistance type
Difficult-to-cut material machining & aluminum machining

Selection from abrasion resistance

Selection support information

Cutting speed (vc)

* The purpose of division by 1,000 is to change the unit from mm to m

vc (m/min): Cutting speed
DC (mm): Cutter diameter
π (3.14): Pi
n (min^-1): Spindle revolutions per minute

(Example) When cutting with the axis rotational speed of 350 min^-1 and the cutter outer diameter of ø125,^{what is the cutting speed?,} (Answer) Substituting π = 3.14, DC = 125, n = 350 into the formula,
vc = π · DC · n/1,000 = 3.14 × 125 × 350/1,000 = 137.4 m/min
Accordingly, the cutting speed is 137.4 m/min.

Feed per tooth (fz)

fz (mm/tooth): Feed per tooth
z: Insert number
vf (mm/min): Table feed per minute
n (min^-1): Main axis rotational speed (Feed per revolution f = z × fz)

(Example) When the main axis rotational speed is 500 min^-1, the number of inserts is 10, and the table feed^{is 500 mm/min, what is the feed per tooth?,} (Answer) Substitute the above figures into the formula,
fz = vf/z × n = 500/10 × 500 = 0.1 mm/tooth
Therefore, the feed rate per blade is 0.1 mm/tooth.

Table feed (vf)

vf (mm/min): Table feed per minute
fz (mm/tooth): Feed per tooth
z: Insert number
n (min^-1): Spindle revolutions per minute

(Example) When the feed per tooth is 0.1 mm/tooth, the number of inserts is 10, and the main axis rotational speed is
500 min^-1,what is the table feed?, ^{(Answer) Substitute the above figures into the formula,} vf = fz × z × n = 0.1 × 10 × 500 = 500 mm/min
Accordingly, the table feed is 500 mm/min.

Cutting time (Tc)

Tc (min): Processing time
vf (mm/min): Table feed per minute
L (mm): Total table feed length (work material length (l) + milling machine diameter (DC))

Threaded insert for cutter XDGX-GM, selection support information 8

(Example) What is the cutting time required for finishing the surface of cast iron (FC200) block with 100 mm width and 300 mm length, when the face milling machine diameter is ø200, the number of inserts is 16, the cutting speed is 125 m/min, and the feed per tooth is 0.25 mm (Main axis rotational speed is 200 min^-1)
(Answer) Calculate table feed per minute,
vf = 0.25 × 16 × 200 = 800 mm/min
Calculate total table feed length, L = 300 + 200 = 500 mm
Substitute the above answers into the formula,
Tc = 500/800 = 0.625 (min)
0.625 × 60 = 37.5 (sec) It takes approx. 37.5 seconds.

Cutting power (Pc)

Threaded insert for cutter XDGX-GM, selection support information 9

Pc (kW): Cutting power
ap (mm): Depth of cut
ae (mm): Cutting width
vf (mm/min): Table feed per minute
Kc (MPa): Specific cutting force
η: (Machine coefficient)

(Example) What is the cutting power required for milling tool steel at a depth of 2 mm cut, a cutting width of 80 mm, and a table feed of 280 mm/min, based on the conditions of a cutting speed 80 m/min, cutter diameter ø250, 12 inserts and machine coefficient 80%.

(Answer) First, calculate the main axis rotational speed to obtain feed per tooth of the milling machine.
n = 1,000 vc/πDC = 1,000 × 80/3.14 × 250 = 101.91 min^-1
Feed per tooth fz = vf/z × n = 280/12 × 101.9 = 0.228 mm/tooth
Substitute into the formula,
Pc = 2 × 80 × 280 × 1,800/60 × 10^6 × 0.8 = 1.68 kW

Cautions/prohibitions

Please note that the threaded insert corner radius (RE) is slightly different from the workpiece R shape after machining due to the influence of the cutting edge rake angle.
A GM chip breaker is recommended when the dimensional accuracy of the workpiece shape is important.

: 30; 60; 90

Part Number
XDGX175004PDER-GM-MP9120
XDGX175004PDFR-GM-TF15
XDGX175008PDER-GM-MP9120
XDGX175008PDFR-GM-TF15
XDGX175012PDER-GM-MP9120
XDGX175012PDFR-GM-TF15
XDGX175016PDER-GM-MP9120
XDGX175016PDFR-GM-TF15
XDGX175020PDER-GM-MP9120
XDGX175020PDFR-GM-TF15
XDGX175024PDER-GM-MP9120
XDGX175024PDFR-GM-TF15
XDGX175030PDER-GM-MP9120
XDGX175030PDFR-GM-TF15
XDGX175032PDER-GM-MP9120
XDGX175032PDFR-GM-TF15
XDGX175040PDER-GM-MP9120
XDGX175040PDFR-GM-TF15
XDGX175050PDER-GM-MP9120
XDGX175050PDFR-GM-TF15

Price	Name	Minimum Order Qty.	Days to Ship	Work Material	RE (mm)	Honing	Notation Symbol	Grade Symbol	Material Type	L (mm)
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	0.4	E	XDGX175004PDER-GM	MP9120	Coating	23
฿ 900.00	MILLING CHIP	10 Piece(s)	40 Day(s)	Non-Ferrous Metal	0.4	F	XDGX175004PDFR-GM	TF15	Carbide	23
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	0.8	E	XDGX175008PDER-GM	MP9120	Coating	23
฿ 900.00	MILLING CHIP	10 Piece(s)	40 Day(s)	Non-Ferrous Metal	0.8	F	XDGX175008PDFR-GM	TF15	Carbide	23
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	1.2	E	XDGX175012PDER-GM	MP9120	Coating	23
฿ 900.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Non-Ferrous Metal	1.2	F	XDGX175012PDFR-GM	TF15	Carbide	23
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	1.6	E	XDGX175016PDER-GM	MP9120	Coating	22
฿ 900.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Non-Ferrous Metal	1.6	F	XDGX175016PDFR-GM	TF15	Carbide	22
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	2	E	XDGX175020PDER-GM	MP9120	Coating	22
฿ 900.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Non-Ferrous Metal	2	F	XDGX175020PDFR-GM	TF15	Carbide	22
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	2.4	E	XDGX175024PDER-GM	MP9120	Coating	22
฿ 900.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Non-Ferrous Metal	2.4	F	XDGX175024PDFR-GM	TF15	Carbide	22
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	40 Day(s)	Heat-Resistant Alloy, Titanium Alloy	3	E	XDGX175030PDER-GM	MP9120	Coating	21.1
฿ 900.00	MILLING CHIP	10 Piece(s)	40 Day(s)	Non-Ferrous Metal	3	F	XDGX175030PDFR-GM	TF15	Carbide	21.1
฿ 1,015.13	MME MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	3.2	E	XDGX175032PDER-GM	MP9120	Coating	21.1
฿ 900.00	MILLING CHIP	1 Piece(s)	15 Day(s)	Non-Ferrous Metal	3.2	F	XDGX175032PDFR-GM	TF15	Carbide	21.1
฿ 1,170.00	MILLING CHIP	10 Piece(s)	40 Day(s)	Heat-Resistant Alloy, Titanium Alloy	4	E	XDGX175040PDER-GM	MP9120	Coating	20
฿ 900.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Non-Ferrous Metal	4	F	XDGX175040PDFR-GM	TF15	Carbide	20
฿ 1,170.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Heat-Resistant Alloy, Titanium Alloy	5	E	XDGX175050PDER-GM	MP9120	Coating	19.4
฿ 900.00	MILLING CHIP	10 Piece(s)	40 Day(s)	Non-Ferrous Metal	5	F	XDGX175050PDFR-GM	TF15	Carbide	19.4