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Mitsubishi Materials insert (for milling machine), threaded insert for cutter XDGX-GM.
Cutting speed
Depth of cut and feed rate
Lamping and helical machining conditions (aluminum alloy)
*1) Lamping, helical machining, and drilling are not recommended for steel and titanium alloy.
*1) Adjust the table feed during ramping and helical machining. (Feed of 0.05 mm/t. or less per blade is recommended)
Maximum drilling depth (aluminum alloy)
Combination of holder and threaded insert corner radius
Please note that there is no compatibility between the threaded inserts compatible with A type and B type holders, respectively.
AXD4000 threaded insert selection method
It is necessary to select a threaded insert depending on the cutting conditions and machining environment. Please select using the following as a guide.
For stable cutting conditions, a sharp GL chip breaker is the first recommendation.
Selection of insert according to feed per tooth and required cutting depth
Selection of insert according to feed per tooth and required cutting depth
For aluminum alloys, the GL chip breaker is the first recommendation to use. A GM chip breaker is recommended for load-bearing conditions such as large feeds and cuts.
Selection from the cutting edge
GL
TF15/LC15TF
Low resistance type: Sharpest angle (LC15TF: excellent chip-weld resistance)
GM
TF15
Reinforced cutting edge type
GM
MP9120
Reinforced cutting edge & abrasion resistance type
Difficult-to-cut material machining & aluminum machining
Selection from abrasion resistance
Cutting speed (vc)
* The purpose of division by 1,000 is to change the unit from mm to m
Feed per tooth (fz)
Table feed (vf)
Cutting time (Tc)
Cutting power (Pc)
(Example) What is the cutting power required for milling tool steel at a depth of 2 mm cut, a cutting width of 80 mm, and a table feed of 280 mm/min, based on the conditions of a cutting speed 80 m/min, cutter diameter ø250, 12 inserts and machine coefficient 80%.
(Answer) First, calculate the main axis rotational speed to obtain feed per tooth of the milling machine.
n = 1,000 vc/πDC = 1,000 × 80/3.14 × 250 = 101.91 min^-1
Feed per tooth fz = vf/z × n = 280/12 × 101.9 = 0.228 mm/tooth
Substitute into the formula,
Pc = 2 × 80 × 280 × 1,800/60 × 10^6 × 0.8 = 1.68 kW
Please note that the threaded insert corner radius (RE) is slightly different from the workpiece R shape after machining due to the influence of the cutting edge rake angle.
A GM chip breaker is recommended when the dimensional accuracy of the workpiece shape is important.
Part Number |
---|
XDGX175050PDER-GM-MP9120 |
Part Number | Price | Name | Minimum Order Qty. | Volume Discount | Days to Ship | Work Material | RE (mm) | Honing | Notation Symbol | Grade Symbol | Material Type | L (mm) |
---|---|---|---|---|---|---|---|---|---|---|---|---|
฿ 1,170.00 | MILLING CHIP | 10 Piece(s) | 15 Day(s) | Heat-Resistant Alloy, Titanium Alloy | 5 | E | XDGX175050PDER-GM | MP9120 | Coating | 19.4 |
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Shape (First Character in Model Number) | Others | Clearance Angle | E (20°) | No. of Usable Corners | 2 |
---|---|---|---|---|---|
Precision | G | S(mm) | 5 | Insert Cross Section | Special |
Breaker Symbol | GM |
Please check the type/dimensions/specifications of the part XDGX175050PDER-GM-MP9120 in the Threaded Insert for Cutter XDGX-GM series.
Part Number |
---|
XDGX175004PDFR-GM-TF15 |
XDGX175008PDER-GM-MP9120 |
XDGX175008PDFR-GM-TF15 |
XDGX175012PDER-GM-MP9120 |
XDGX175012PDFR-GM-TF15 |
XDGX175050PDFR-GM-TF15 |
Part Number | Price | Minimum Order Qty | Volume Discount | Days to Ship | Work Material | RE (mm) | Honing | Notation Symbol | Grade Symbol | Material Type | L (mm) |
---|---|---|---|---|---|---|---|---|---|---|---|
฿ 900.00 | 10 Piece(s) | 40 Day(s) | Non-Ferrous Metal | 0.4 | F | XDGX175004PDFR-GM | TF15 | Carbide | 23 | ||
฿ 1,015.13 | 10 Piece(s) | 15 Day(s) | Heat-Resistant Alloy, Titanium Alloy | 0.8 | E | XDGX175008PDER-GM | MP9120 | Coating | 23 | ||
฿ 900.00 | 10 Piece(s) | 40 Day(s) | Non-Ferrous Metal | 0.8 | F | XDGX175008PDFR-GM | TF15 | Carbide | 23 | ||
฿ 1,015.13 | 10 Piece(s) | 15 Day(s) | Heat-Resistant Alloy, Titanium Alloy | 1.2 | E | XDGX175012PDER-GM | MP9120 | Coating | 23 | ||
฿ 900.00 | 10 Piece(s) | 15 Day(s) | Non-Ferrous Metal | 1.2 | F | XDGX175012PDFR-GM | TF15 | Carbide | 23 | ||
฿ 900.00 | 10 Piece(s) | 40 Day(s) | Non-Ferrous Metal | 5 | F | XDGX175050PDFR-GM | TF15 | Carbide | 19.4 |
How can we improve?
How can we improve?