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Helpful application examples for mechanical engineers.
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IDEA NOTE Angle adjustment mechanism utilizing a screw
By tightening and loosening a screw, the angle is easily adjusted.
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Application Overview
Purpose
Purpose
This adjustment mechanism is mounted to a loader and adjusts the inclination angle of a dispenser.
Operation
By loosening the rotary plate fixing bolt and turning the adjusting bolt, the inclination angle of the dispenser is adjusted.
Points for use
Manual angle adjustment.
Target workpiece
Shape: circuit board
Size: W65 x D20 x t1.6mm
Weight:5g
Design Specifications
Operating Conditions or Design Requirements
Dispenser inclination angle adjustment: 45°±8° (37° to 53°)
Outer dimensions: W123 x D120 x H56mm
Required Performance
Depends on the positioning accuracy of the loader, etc.
Selection Criteria for Main Components
Cam Follower
A cam follower (CFFRS6-16) that has an outer ring thickness suitable for pressing the rotary plate (thickness: 13mm) and a size small enough to be mounted on this mechanism is selected.
Design Evaluation
Verification of main components
Verify that the rotary arm and adjusting bolt can create the required inclination angle resolution.
Calculation of resolution of angle adjustment mechanism.
Conditional value: adjustable angle θ = 8°, adjusting bolt thread diameter M6, pitch of M6 thread P = 1mm, movable range of adjusting nut L = 16.4mm, distance between rotation center of rotary arm and adjusting bolt (rotary arm length) R = 117mm
As the resolution at center of adjustment range: Δθ1, and the travel distance per rotation of adjusting bolt = pitch of M6 thread P = 1, sinΔθ1 = P/R = 1 Δθ1 = sin-1(P/R) = sin-1(1/117) = 0.490°/rotation
Where resolution at adjustment range limit: Δθ2, angle formed by rotary arm and adjustment range center : α, distance between adjusting nut and adjustment range center: L = 16.4, angle at center formed by rotary arm adjustment range center and arm travel made when adjusting bolt is rotated one revolution: β, as α - β = Δθ2 and sinα = L/R, sinβ = (L - P)/R, Δθ2 = α - β = sin-1(L/R) - sin-1((L - P)/R) = sin-1(16.4/117) - sin-1 ((16.4 - 1)/117) = 8.0578 - 7.5634 = 0.494°/rotation
Other Design Consideration
Applying a preload to the cam follower on the pushing side ensures the adjustment mechanism will not have backlash in the radial direction.
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