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Temperature Sensors

A temperature sensor is a part that converts temperature information into an electrical signal that is read by a temperature controller or other device. In regular industrial applications, thermocouples or resistance temperature detectors are often used, and many types are available, including the standard sheath type. Variations include L types, screw mounting types or terminal types for use in limited space; heat-resistant or chemical-resistant types for special applications; and band types and surface temperature measurement types for different workpiece shapes. Select according to the application and available space. Also, consider parts such as dedicated brackets for mounting the temperature sensor; compensating cables or connectors for extension; and thermostats for assembling safety circuits.

The method of mounting a Temperature Sensors

Temperature sensors come in various shapes and sizes, depending on the specific type and application. HHowever, here are some common mounting techniques.

Direct Immersion, Temperature Sensors Standard Sheath Type

  • This method is suitable for liquid-based applications.
  • The sensor is directly immersed into the liquid, ensuring good thermal contact.
  • Commonly used for: Thermocouples, RTDs, and thermistors.

Surface Mounting Temperature Sensors

  • The sensor is attached to a surface using adhesive or mechanical fasteners.
  • This method is suitable for measuring the temperature of solid surfaces.
  • Commonly used for: Thermocouples, RTDs, and thermistors.

Insertion Mounting

  • The sensor is inserted into a hole drilled into a solid object.
  • This method is suitable for measuring the internal temperature of solid objects.
  • Commonly used for: Thermocouples, RTDs, and thermistors.

Thread, Screw Mounting Temperature Sensors

  • The sensor has a threaded end that can be screwed into a threaded hole.
  • This method provides a secure and reliable mounting.
  • Commonly used for: Thermocouples, RTDs, and thermistors.

Clamp Mounting Temperature Sensors.

  • The sensor is clamped onto a surface using a spring-loaded clamp.
  • This method is suitable for temporary or frequent temperature measurements.
  • Commonly used for: Thermocouples and RTDs.

Fixed Mounting

  • The sensor is permanently fixed to a surface using welding or brazing.
  • This method is suitable for high-temperature or high-vibration applications.
  • Commonly used for: Thermocouples.

Terminal Type Mounting Temperature Sensors

  • These sensors have bare wire leads that can be directly soldered or connected to a terminal block.
  • They are often used in custom installations.

The choice of mounting method depends on factors such as the application, the type of sensor, the environmental conditions, and the desired accuracy. It's important to select an appropriate mounting method to ensure accurate and reliable temperature measurements.

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