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Temperature Controllers

Temperature controllers are devices used to adjust the temperature of the controlled device to the set target temperature. The types available include digital controllers that can display temperature along with properties such as humidity, pressure or flow rate. Temperature controllers compare the temperature measured by the sensor (thermocouple or resistance temperature detector) to the target temperature, and send out a control signal used to control the output of an electric heater. The control methods used include ON/OFF control and PID control, so the right control method should be selected. The controlled device will be affected by the heat capacity and operating environment, creating different responses to temperature control. To properly control temperature, the right temperature controller should be selected for the properties of the controlled device.

How to Select a Temperature Controller for Industrial Applications

When selecting a temperature controller for an industrial application, consider the following factors:

  • Temperature Range: Minimum and Maximum Temperatures: Ensure the controller can handle the required temperature range. Accuracy: The controller should have sufficient accuracy to meet your process requirements.
  • Control Mode: On/Off: Suitable for simple applications where precise temperature control is not critical. Proportional (P): Provides better control than on/off controllers but may have steady-state error. Proportional-Integral (PI): Eliminates steady-state error but can be susceptible to overshoot and undershoot. Proportional-Integral-Derivative (PID): Offers precise control and minimizes overshoot and undershoot.
  • Input and Output: Input: Choose a controller with compatible input signals (e.g., thermocouples, RTDs, thermistors). Output: Select the appropriate output type (e.g., relay, SSR, 0-10V, 4-20mA) to control your heating or cooling device.
  • Environmental Conditions: Temperature and Humidity: Ensure the controller can operate in the specified environmental conditions. Vibration and Shock: Consider the level of vibration and shock the controller may be exposed to.
  • Safety and Certifications: Safety Standards: Choose a controller that complies with relevant safety standards (e.g., CE, UL).

Recommended Brands for Temperature Controller

MISUMI offers a variety of temperature controllers from different brands. You can easily compare different brands and models to make an informed decision and here is the brand we suggested.

OMRON Temperature Controller

Omron offers a wide range of temperature controllers, known for their reliability, accuracy, and versatility. Offers a wide range of controllers for various applications, from simple on/off control to advanced PID control. High Accuracy: Provides precise temperature control with minimal deviation. Robust Design: Built to withstand harsh industrial environments. Easy-to-Use Interface: User-friendly interface for easy setup and operation. Visit OMRON Temperature Controller shop

By choosing Omron temperature controllers, you can ensure precise temperature control and optimize your processes.

FUJI ELECTRIC Temperature Controller

Fuji Electric offers a wide range of temperature controllers, known for their reliability, accuracy, and versatility. Customization Options: Customizable solutions to meet specific application requirements. Advanced Features: Many models offer advanced features like data logging, alarm functions, and remote monitoring. Flexible Input/Output Options: Supports various input signals (thermocouples, RTDs, etc.) and output options (relays, analog signals, etc.).

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