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Cable Carriers

[Cable Carrier] A protective tube for storing cables, indispensable for equipment drive parts. It houses power cables and control cables, and guides and protects the cables according to the movement of robots and machine tools. Various manufacturers use different names, such as Cableveyor (Tsubakimoto Chain), Energy Chain (Igus), Plarail Chain (Nihon Pisco), Silveyer (THK). Available according to the application from an extensive lineup, including products with low dust generation, low abrasion, and high clean-room performance, durable steel material types, and slit types reducing the design time required by pushing a cable through the gaps between links.

Key Considerations for Purchasing Cable Carriers

Cable carriers, also known as cable chains or energy chains, are flexible conduits designed to protect and guide cables, hoses, and other flexible components in industrial machinery and automation systems. They allow for continuous and reliable movement while preventing wear and tear on the cables.

When selecting a cable carrier for your application, consider the following factors

  • Cable and Hose Requirements: Identify the number and types of cables and hoses that need to be protected. Check and Determine the weight and diameter of the cables and hoses. Ensure the cable carrier's minimum bend radius is greater than the cables' minimum bend radius.
  • Travel Distance and Speed: The distance the cable carrier needs to travel. The maximum speed and acceleration of the moving components.
  • Environmental Conditions: The operating temperature range. The level of humidity in the operating environment. And the last thing, Potential exposure to dust, debris, or chemicals.
  • Mounting Options: Consider the mounting method (flange, trunnion, or other) and the required alignment. Also Ensure proper installation to avoid stress on the cables and the carrier itself.
  • Maintenance Requirements: Determine the lubrication requirements and the frequency of lubrication.

Installing Cable Carriers: A Step-by-Step Guide

For specific installation instructions, always refer to the manufacturer's guidelines and recommendations.

  • Planning and Preparation: Choose the appropriate type based on the application, cable/hose weight, travel distance, and environmental conditions. Accurately measure and cut the cable carrier to the required length.
  • Mounting the End Fittings: Secure the end fittings to the cable carrier using the provided hardware.Then Ensure the end fittings are aligned properly to prevent binding or misalignment.
  • Installing the Cable Carrier: Identify suitable mounting points on the machine or structure. Use appropriate hardware to securely attach the cable carrier to the mounting points. And Adjust the tension of the cable carrier to ensure smooth operation and prevent sagging.
  • Cable and Hose Installation: Route the cables and hoses through the carrier, ensuring they are properly secured and spaced. Then Use strain relief devices to prevent stress on the cables and hoses at the entry and exit points. Avoid excessive bending of the cables and hoses, as this can lead to damage.
  • Testing and Adjustment: Perform an initial test to check for smooth operation and proper cable and hose movement. Then Make adjustments as needed to optimize performance and minimize wear.

Purchasing Cable Carriers from MISUMI can be a great choice for many industrial and manufacturing needs.

  • Wide Range of Products: MISUMI offers a vast array of industrial components, including mechanical parts, electrical components, pneumatic components, and more. This one-stop-shop solution can save you time and effort.
  • Customization Options: any products on MISUMI can be customized to meet specific requirements, such as size, material, and finish. This flexibility allows you to tailor components to your exact needs.
  • Quick Delivery: MISUMI often has a large inventory of products, enabling fast delivery times. This can help reduce downtime and improve production efficiency.
  • High-Quality Products: MISUMI sources products from reputable manufacturers, ensuring high quality and reliability.
  • Technical Support: MISUMI offers technical support to assist you in selecting the right products and resolving any issues.

To maximize the benefits of purchasing from MISUMI, Ensure that you provide accurate specifications for your required components to avoid errors and delays.

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