SCARFING INSERT_SNMX 1507-R

Brand :
DORMER

Caution

    Product Description

    Pramet SNMX 1507-R scarfing inserts from Dormer Pramet are square, negative, double-sided inserts for removing the external weld bead from welded steel and stainless steel tubes and pipes. Made in MT-CVD coated carbide grade 6640, the series covers working radii from 9 mm to 105 mm; SNMX 150708-R09:6640 has a 9 mm radius for tube outside diameters of 13-16 mm.

    General information

    • Manufacturer: Dormer Pramet (Pramet brand)
    • EDP number of SNMX 150708-R09:6640: 7817078
    • Packing unit: 10 inserts per pack
    • Operation: external scarfing (removal of the weld bead from the tube outside diameter)
    • Workpiece materials: steel (ISO P) and stainless steel (ISO M)

    Compatible holders and parts

    • Holders: PXFNR/L 2525 R 15 and PXFNR/L 2525 R 15/15, 25 x 25 mm shank
    • Shim: SNU 150410-CX, which allows the concave-top SNMX 1507 insert to be clamped in these holders
    • Further spare parts listed by the manufacturer for this insert group: PU 03, US 36, MT 07, HXK 4

    Ordering code

    • S: square insert shape
    • N: 0° clearance angle
    • X: special insert type
    • 15: insert size
    • 07: insert thickness code
    • R09: working radius 9 mm
    • 6640: carbide grade

    Usage notes

    • Select the code whose tube outside diameter range includes the actual tube diameter.
    • Always fit the SNU 150410-CX shim when using SNMX 1507 inserts in PXFN(RL) holders.
    • When an edge is worn, index the insert to a fresh edge, then turn it over to use the cutting edges on the second face.
    • Scarfing chips are hot and sharp; wear safety glasses and gloves when changing inserts.

     

    The Pramet SNMX 1507-R series by Dormer Pramet is a range of square, negative, double-sided scarfing inserts for removing the weld bead from the outside diameter of welded tubes and pipes on tube mills. The main cutting edge has a concave profile whose working radius is matched to the tube outside diameter, so the bead is removed following the tube contour.

    The inserts are made in grade 6640, an MT-CVD coated WC-Co carbide for the ISO P20-P40 and M20-M35 application ranges, and are offered in working radii from R09 to R105 for tube outside diameters from 13 mm to 195 mm.

    Key features

    • Negative, double-sided insert with 8 cutting edges and a concave top face
    • Accurate cutting edge for a high quality tube surface finish
    • Very good thermal and chipping resistance for long tool life
    • Stable clamping that eliminates insert vibration
    • Fits Pramet PXFN(RL) external scarfing holders using shim SNU 150410-CX

    Applications

    • External weld bead scarfing on tube and pipe mills
    • Welded tubes and pipes in steel (ISO P) and stainless steel (ISO M)

     

    ItemSpecification
    Insert designSNMX 1507-R
    Insert shapeS - square
    ClearanceN 0° (negative)
    ConstructionDouble-sided, 8 cutting edges, concave top
    Cutting edge length (L)15.875 mm
    Inscribed circle (IC)15.875 mm
    Thickness (S)7.75 mm
    Fixing hole diameter (D1)5.16 mm
    Grade6640
    Substrate and coatingWC-Co carbide, MT-CVD coated
    ColourGold
    ISO application rangeP20-P40, M20-M35
    Working radius range (series)9-105 mm
    Tube outside diameter range (series)13-195 mm
    SNMX 150708-R09:6640Working radius 9 mm, tube outside diameter 13-16 mm

     

    Ordering codeWorking radius PFRAD (mm)Tube outside diameter ODW (mm)
    SNMX 150708-R09:6640913-16
    SNMX 150708-R11:66401116-19
    SNMX 150708-R13:66401319-23
    SNMX 150708-R15:66401522-27
    SNMX 150708-R18:66401826-32
    SNMX 150708-R20:66402029-36
    SNMX 150708-R22:66402232-39
    SNMX 150708-R25:66402537-45
    SNMX 150708-R27:66402739-48
    SNMX 150708-R30:66403044-54
    SNMX 150708-R35:66403551-63
    SNMX 150708-R40:66404058-72
    SNMX 150708-R42:66404261-75
    SNMX 150708-R45:66404566-81
    SNMX 150708-R50:66405073-93
    SNMX 150708-R60:66406088-111
    SNMX 150708-R65:66406595-120
    SNMX 150708-R70:664070102-130
    SNMX 150708-R75:664075110-139
    SNMX 150708-R80:664080117-148
    SNMX 150708-R90:664090131-167
    SNMX 150708-R100:6640100146-186
    SNMX 150708-R105:6640105153-195

     

    Square (S) negative insert with 0° clearance (N) and a fixing hole through the centre. Both faces carry cutting edges (8 in total) and the top face is concave. The main cutting edge is formed as a concave arc with working radius PFRAD, matched to the outside diameter of the tube to be scarfed.

    • L, cutting edge length: 15.875 mm
    • IC, inscribed circle diameter: 15.875 mm
    • S, insert thickness: 7.75 mm
    • D1, fixing hole diameter: 5.16 mm
    • PFRAD, working radius: 9 mm on SNMX 150708-R09:6640 (9-105 mm across the series)

     

    How to choose the right insert

    1. Measure the outside diameter of the welded tube.
    2. Choose the code whose tube diameter range includes the measured value, for example 13-16 mm: SNMX 150708-R09:6640, 16-19 mm: SNMX 150708-R11:6640, 19-23 mm: SNMX 150708-R13:6640.
    3. Check that the mill uses a holder that accepts the SNMX 1507-R insert: PXFNR/L 2525 R 15 or PXFNR/L 2525 R 15/15 with shim SNU 150410-CX.

    Other Pramet external scarfing inserts

    • SNMX 15-R: L 15.875 mm, thickness 8.15 mm, grades T9335 and 6640, radii up to R90
    • SNMA 1506-R: negative, double-sided, 8 cutting edges with a flat top, thickness 6.35 mm, grade 6640, radii R09-R120
    • SPUB 19-R: positive single-sided insert with 11° clearance angle and 4 cutting edges, grades T9335 and 6640
    • SNMX 19-R, SNMX 25-R and SNMX 2512-R: larger inserts for bigger tube diameters

    For internal weld bead removal, Pramet offers PSR scarfing rings in grades T9335, 5040 and S45.

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    SNMX 150708-R11:T9335 | SCARFING INSERT_SNMX 1507-R | DORMER | MISUMI Thailand