Threaded Insert for Cutter JDMT-JL

Brand :
MITSU_MATERIAL

Caution

    Product Description

    Mitsubishi Materials insert (for milling machine), threaded insert for cutter JDMT-JL.

    Product features and specifications

    Basic specifications and features of the product

    • 15° positive threaded insert
    • High stiffness with double clamp mechanism
    • Ideal for high feed cutting
    • The threaded insert is a specially-shaped 3-corner type
    • With is a coolant hole
    • APMX: 2 mm
    • Cutting edge outer diameter: ⌀16-⌀63 mm

    Drawing

    Threaded insert for cutter JDMT-JL, drawing

    Recommended cutting conditions

    Recommended cutting condition table

    Cutting speed

    Threaded insert for cutter JDMT-JL, recommended cutting condition table

    Machining limit by form

    Threaded insert for cutter JDMT-JL, machining limit by form

    Depth of cut and feed rate

    Threaded insert for cutter JDMT-JL, cut amount and feed amount
    Threaded insert for cutter JDMT-JL, cut amount and feed amount

    Precautions for cutting conditions

    Machining limit by form

    Threaded insert for cutter JDMT-JL, precaution for cutting conditions

    Ramping

    Threaded insert for cutter JDMT-JL, precaution for cutting conditions 2

    Helical drilling

    • How to set the tool centroid: ødc (tool centroid) = øDH (desired hole diameter) - DCX (maximum cutting diameter)
    • Please be careful that the depth of cut per lap does not exceed the maximum amount of cut APMX.
    • Set the tool revolution direction so that it suits for downcutting.
    • When ramping or helical machining, reduce the feed rate. (To 60% or less of the calculated feed rate)
    • When drilling, set the axial feed rate to 0.2 mm/rev or less.
    • Please be careful about safety as continuous long cutting chips may be scattered during drilling.
    Threaded insert for cutter JDMT-JL, precaution under cutting conditions

    Tool runout amount L

    The depth of cut ap of the JL chip breaker depends on the threaded insert size.
    The 06 size is 0.6 mm, the 08 size is 0.9 mm, and the 09/12/14 size is up to 1.2 mm.

    Applicable work material

    Threaded insert for cutter JDMT-JL, compatible work material

    Cautions/prohibitions

    Precautions for machining program

    Threaded insert for cutter JDMT-JL, precautions for machining program
    When using AJX, please create a CAM program as a radius cutter.
    The approximated radius RE and the uncut amount K at that time are as follows.
    Insert sizeBreakerApproximated REUncut amount K
    06FT/JM2.00.33
    JL2.50.32
    08FT/JM2.50.46
    JL2.00.40
    09FT/JM3.00.47
    JL3.00.46
    12FT/JM/ST3.00.63
    JL3.00.53
    14FT/JM/ST3.00.64
    JL3.00.55

    *1) The uncut amount K may change slightly depending on the machining conditions, etc.

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