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SNGU140812ANEL-L-MC5020

Honing Notation Symbol Grade Symbol Material Type Preferred Hand type Work Material Days to Ship

Specification/Dimensions

Honing
- E
- F
Clear
Notation Symbol
SNGU140812ANEL-L

SNGU140812ANEL-M

SNGU140812ANER-L

SNGU140812ANER-M

SNGU140812ANFR-L
Clear
Grade Symbol
TF15

VP15TF

VP20RT

MC5020

MP6120

MP6130

MP7130

MP9120
Clear
Material Type
- Carbide
- Coating
Clear
Preferred Hand
- Left-handed
- Right-handed
Clear
type
- SNGU
Clear
Work Material
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous Metal
- Heat-Resistant Alloy, Titanium Alloy
- High-Hardness Material
Clear

Days to Ship

All

15 Day(s) or Less

19 Day(s) or Less
Clear

Specify Alterations

Threaded Insert for Cutter SNGU

Name: Threaded Insert for Cutter SNGU
Brand: MITSUBISHI MATERIALS
Availability: PreOrder

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Product Description

Mitsubishi Materials insert (for milling machine), threaded insert for cutter SNGU.

Product features and specifications

Basic specifications and features of the product

Originally designed double-sided insert
Sudden breakage / chip welding suppression function
Smooth discharge of cutting chip

Drawing

Recommended cutting conditions

Recommended cutting condition table

Dry cutting conditions

Wet cutting conditions

Threaded insert for cutter SNGU recommended cutting condition table 2

Precautions for cutting conditions

*1) Please set the cutting conditions according to the operating environment by referring to the above table.
*2) Wet cutting is recommended when the finished surface is important. (The lifespan is shorter than that of the dry cutting.)

Applicable work material

Threaded insert for cutter SNGU, compatible work material

Selection support information

Compatible parts

* Tightening Torque (N⋅m): TPS4R=3.5

Selection support information

Cutting speed (vc)

* The purpose of division by 1,000 is to change the unit from mm to m

vc (m/min): Cutting speed
DC (mm): Cutter diameter
π (3.14): Pi
n (min^-1): Spindle revolutions per minute

Threaded insert for cutter SNGU, selection support information 2

(Example) When cutting with the axis rotational speed of 350 min^-1 and the cutter outer diameter of ø125,^{what is the cutting speed?,} (Answer) Substituting π = 3.14, DC = 125, n = 350 into the formula,
vc = π · DC · n/1,000 = 3.14 × 125 × 350/1,000 = 137.4 m/min
Accordingly, the cutting speed is 137.4 m/min.

Feed per tooth (fz)

Threaded insert for cutter SNGU, selection support information 3

fz (mm/tooth): Feed per tooth
z: Insert number
vf (mm/min): Table feed per minute
n (min^-1): Main axis rotational speed (Feed per revolution f = z × fz)

Threaded insert for cutter SNGU, selection support information 4

(Example) When the main axis rotational speed is 500 min^-1, the number of inserts is 10, and the table feed^{is 500 mm/min, what is the feed per tooth?,} (Answer) Substitute the above figures into the formula,
fz = vf/z × n = 500/10 × 500 = 0.1 mm/tooth
Accordingly, the feed per tooth is 0.1 mm/tooth.

Table feed (vf)

Threaded insert for cutter SNGU, selection support information 5

vf (mm/min): Table feed per minute
fz (mm/tooth): Feed per tooth
z: Insert number
n (min^-1): Spindle revolutions per minute

Threaded insert for cutter SNGU, selection support information 6

(Example) When the feed per tooth is 0.1 mm/tooth, the number of inserts is 10, and the main axis rotational speed is
500 min^-1,what is the table feed?, ^{(Answer) Substitute the above figures into the formula,} vf = fz × z × n = 0.1 × 10 × 500 = 500 mm/min
Accordingly, the table feed is 500 mm/min.

Cutting time (Tc)

Threaded insert for cutter SNGU, selection support information 7

Tc (min): Processing time
vf (mm/min): Table feed per minute
L (mm): Total table feed length (work material length (l) + milling machine diameter (DC))

Threaded insert for cutter SNGU, selection support information 8

(Example) What is the cutting time required for finishing the surface of cast iron (FC200) block with 100 mm width and 300 mm length, when the face milling machine diameter is ø200, the number of inserts is 16, the cutting speed is 125 m/min, and the feed per tooth is 0.25 mm (Main axis rotational speed is 200 min^-1)
(Answer) Calculate table feed per minute,
vf = 0.25 × 16 × 200 = 800 mm/min
Calculate total table feed length, L = 300 + 200 = 500 mm
Substitute the above answers into the formula,
Tc = 500/800 = 0.625 (min)
0.625 × 60 = 37.5 (sec) It takes approx. 37.5 seconds.

Cutting power (Pc)

Threaded insert for cutter SNGU, selection support information 9

Pc (kW): Cutting power
ap (mm): Depth of cut
ae (mm): Cutting width
vf (mm/min): Table feed per minute
Kc (MPa): Specific cutting force
η: (Machine coefficient)

(Example) What is the cutting power required for milling tool steel at a depth of 2 mm cut, a cutting width of 80 mm, and a table feed of 280 mm/min, based on the conditions of a cutting speed 80 m/min, cutter diameter ø250, 12 inserts and machine coefficient 80%.

(Answer) First, calculate the main axis rotational speed to obtain feed per tooth of the milling machine.
n = 1,000 vc/πDC = 1,000 × 80/3.14 × 250 = 101.91 min^-1
Feed per tooth fz = vf/z × n = 280/12 × 101.9 = 0.228 mm/tooth
Substitute into the formula,
Pc = 2 × 80 × 280 × 1,800/60 × 10^6 × 0.8 = 1.68 kW

: 30; 60; 90

Part Number
SNGU140812ANEL-L-MC5020
SNGU140812ANEL-M-MC5020
SNGU140812ANER-L-MC5020
SNGU140812ANER-L-VP15TF
SNGU140812ANER-L-VP20RT
SNGU140812ANER-M-MC5020
SNGU140812ANER-M-VP15TF
SNGU140812ANER-M-VP20RT

Price	Name	Minimum Order Qty.	Days to Ship	Work Material	Honing	Notation Symbol	Grade Symbol	Material Type	Preferred Hand	Breaker Symbol
฿ 708.00	TURNING INSERTS	1 Piece(s)	15 Day(s)	Cast Iron	E	SNGU140812ANEL-L	MC5020	Coating	Left-handed	L
฿ 708.00	TURNING INSERTS	1 Piece(s)	15 Day(s)	Cast Iron	E	SNGU140812ANEL-M	MC5020	Coating	Left-handed	M
฿ 708.00	TURNING INSERTS	1 Piece(s)	15 Day(s)	Cast Iron	E	SNGU140812ANER-L	MC5020	Coating	Right-handed	L
฿ 975.00	MILLING CHIP	10 Piece(s)	19 Day(s)	Steel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material	E	SNGU140812ANER-L	VP15TF	Coating	Right-handed	L
฿ 975.00	MILLING CHIP	10 Piece(s)	19 Day(s)	Steel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy	E	SNGU140812ANER-L	VP20RT	Coating	Right-handed	L
฿ 708.00	TURNING INSERTS	1 Piece(s)	15 Day(s)	Cast Iron	E	SNGU140812ANER-M	MC5020	Coating	Right-handed	M
฿ 975.00	MILLING CHIP	10 Piece(s)	19 Day(s)	Steel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material	E	SNGU140812ANER-M	VP15TF	Coating	Right-handed	M
฿ 975.00	MILLING CHIP	10 Piece(s)	15 Day(s)	Steel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy	E	SNGU140812ANER-M	VP20RT	Coating	Right-handed	M