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VPX200 SA Multi-Function Cutter for High Efficiency Machining, VPX Series Shank Type (for deep cutting)

VPX200 SA Multi-Function Cutter for High Efficiency Machining, VPX Series Shank Type (for deep cutting)
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(i)Caution

  • Inserts are not included in the cutter main body.
  • The product images are representative images only.

Product Description

[Features]
·High holder rigidity is ensured by arranging the insert tangentially
·It has excellent wear resistance and can be machined reliably even with high efficiency machining
·By providing a wide seating surface, the insert clamps more firmly, suppressing the wobbling of the insert due to vibration
·With is a coolant hole

Product features and specifications

Basic specifications and features of the product

About TOUGH

The manufacturer pursued tough cutting unique to tangentially inserts.

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Product specifications
By arranging the inserts tangentially, high holder rigidity is ensured. In addition, since the thickness that receives the load during cutting becomes large (S1 > S2), it has excellent wear resistance, enabling reliable machining even in high-efficiency machining.
VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Product specifications
By providing a wide seating surface, the insert clamps more firmly. Suppresses wobbling of the insert due to vibration during cutting.
Voice of the developer
High durability created by repeating destructive testing.

In order to improve durability, the manufacturer started development by applying a load to the cutter and breaking it. Analyze the reason for the break, make an improved one, and break it again. The manufacturer repeated this work until satisfactory results were obtained. As a result of thorough destructive testing and pursuit of durability, the manufacturer has realized the ideal cutter for unmanned operation and high-efficiency machining.

About MULTI

This product solves the problems of a multi-function cutter.

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Product specification 3

Voice of the developer
After trials and errors, the manufacturer solved one of the problems of the industry.

The balance between the surfaces of the insert provides the multi-functionality for ramping while maintaining the cutting chip discharge and the original cutting performance of the tangentially mounted cutters. Many of tangentially mounted cutters need to be replaced with dedicated inserts for ramping. In order to prevent the labor of managing 2 types of inserts and mistakes in attachment, the manufacturer regarded the commonality of inserts as an important point. After sticking to the design of the insert surface and repeating trials and errors, the manufacturer believes that they solved one of the issues in the industry.

Supports a variety of machining conditions.

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Product specification 4

(1) Shoulder milling (2) Ramping machining (3) Pocket milling (4) 3-dimensional profiling (5) Groove machining (6) Helical milling (7) Face milling

Performance/test information

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Performance test
VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Performance test 2
VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Performance test 3

Even if the products are used under the recommended conditions, obtained performance may differ depending on usage by customers.

Drawing

Lead-free heat-resistant PVC wire 1007 TR-64 LF: Related images

Usage method and usage examples

Usage method

Compatible parts

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Usage example

* Tightening Torque (N⋅m): TPS27F1=1.0, TPS27F2=1.0

Recommended cutting conditions

Recommended cutting condition table

Cutting speed

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting

Depth of cut and feed rate

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting 2

Conditions of ramping and helical milling

Ramping

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting 6

Helical machining

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting 7

Please refer to the table below for machining conditions. The feed rate per tooth fz and cutting speed are based on the groove machining conditions.

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting 8

* It shows the distance L ( = 8/tan α) to reach the maximum depth of cut of 8 mm at the maximum ramping angle.

Conditions of plunge machining and drilling

Please refer to the lower right table for each machining condition. The feed rate per tooth fz and cutting speed are based on the groove machining conditions.

Plunge machining

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting 9

Drilling

VPX200 SA Multifunctional cutter for high-efficiency machining VPX series shank type (for deep cutting) Recommended cutting 9

Precautions for cutting conditions

Cutting speed/depth of cut and feed

  • 1) If chattering or insert chipping occurs during machining, change the conditions according to the situation.
  • 2) Especially in the following cases, chatter vibration is likely to occur. Please reduce the depth of cut and feed rate to the lower limit of the recommended conditions or less.
    ·When the tool runout is long
    ·When the machine rigidity, the rigidity of the work material, and the mounting rigidity of the work material are low
    ·Corner radius when pocket machining
  • 3) Types with a small number of teeth are recommended for the radial depth of cut (ae) of 0.5 DC or more.
  • 4) Wet cutting is recommended where the finished surface is regarded important. (Lifespan is shorter than in the case of dry cutting.)
  • 5) If used under cutting conditions severer than the recommended ones or for a long time, screws may become fatigued and damaged during cutting. Replace the screws on a regular basis.

Ramping and helical milling

1) When machining highly ductile materials at the ramping angles in the table above, cutting chips may become elongated.

Plunge machining

1) No step feed is required.

Drilling

1) Please be careful about safety because cutting chips tend to scatter.
2) To remove cutting chips, use air blow (coolant when machining aluminum alloy) during machining.

Applicable work material

VPX200 SA Multifunctional Cutter for High Efficiency Machining VPX Series Shank Type (For Deep Cutting) Applicable Work Material

P: Steel, M: Stainless steel, K: Cast iron; N: Non-ferrous metal; S: Difficult-to-cut material

Part Number
VPX200R202SA20S01404SALE
VPX200R222SA20S01404SALE
VPX200R252SA25S02106SALE
VPX200R252SA25S02808SALE
VPX200R282SA25S02106SALE
VPX200R282SA25S02808SALE
VPX200R322SA32S02808SALE
VPX200R322SA32S03510SALE
VPX200R323SA32S02812SALE
VPX200R323SA32S03515SALE
VPX200R352SA32S02808SALE
VPX200R352SA32S03510SALE
VPX200R353SA32S02812SALE
VPX200R353SA32S03515SALE
VPX200R403SA32S03515SALE
VPX200R403SA32S04218SALE
VPX200R404SA32S03520SALE
VPX200R404SA32S04224SALE
Part NumberPriceNameMinimum Order Qty.Volume DiscountDays to ShipFlute Diameter D (DC)
(φ)
Overall Length (OAL)
(mm)
Number of Flutes
(sheet)
Link Diameter (DCON)
(mm)
Length Under Neck (ℓ1)
(mm)
Max. Cutting Depth (APMX)
(mm)
Weight
(kg)
Fig. Effective Blade Rows
(Column)

฿ 27,924.00

฿ 18,616.93

CUTTING TOOLS 1 Piece(s) 15 Day(s) 2010042030140.2112

฿ 27,924.00

฿ 18,616.93

CUTTING TOOLS 1 Piece(s) 15 Day(s) 2211542030140.2622

฿ 31,460.00

฿ 20,974.38

CUTTING TOOLS 1 Piece(s) 15 Day(s) 2511562535210.3912

฿ 34,268.00

฿ 22,846.48

CUTTING TOOLS 1 Piece(s) 15 Day(s) 2512582545280.4112

฿ 30,992.00

฿ 20,662.37

CUTTING TOOLS 1 Piece(s) 15 Day(s) 2811562535210.422

฿ 33,696.00

฿ 22,465.12

CUTTING TOOLS 1 Piece(s) 15 Day(s) 2812582545280.4322

฿ 34,112.00

฿ 22,742.47

CUTTING TOOLS 1 Piece(s) 15 Day(s) 3212583245280.6812

฿ 36,478.00

฿ 24,319.88

CUTTING TOOLS 1 Piece(s) 15 Day(s) 32130103250350.712

฿ 38,844.00

฿ 25,897.29

CUTTING TOOLS 1 Piece(s) 15 Day(s) 32125123245280.6713

฿ 42,380.00

฿ 28,254.75

CUTTING TOOLS 1 Piece(s) 15 Day(s) 32130153250350.6813

฿ 36,114.00

฿ 24,077.20

CUTTING TOOLS 1 Piece(s) 15 Day(s) 3512583245280.7222

฿ 40,534.00

฿ 27,024.02

CUTTING TOOLS 1 Piece(s) 15 Day(s) 35130103250350.7422

฿ 42,380.00

฿ 28,254.75

CUTTING TOOLS 1 Piece(s) 15 Day(s) 35125123245280.7123

฿ 47,294.00

฿ 31,530.91

CUTTING TOOLS 1 Piece(s) 15 Day(s) 35130153250350.7323

฿ 47,684.00

฿ 31,790.92

CUTTING TOOLS 1 Piece(s) 15 Day(s) 40130153250350.8123

฿ 52,026.00

฿ 34,685.73

CUTTING TOOLS 1 Piece(s) 15 Day(s) 40140183260420.8823

฿ 53,872.00

฿ 35,916.46

CUTTING TOOLS 1 Piece(s) 15 Day(s) 40130203250350.824

฿ 66,742.00

฿ 44,496.89

CUTTING TOOLS 1 Piece(s) 15 Day(s) 40140243260420.8624

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Basic Information

Processing Applications Flat Surface / Side Surface / Groove / Inclined Cutting Work Material General Steel / Heat-Treated Steel / Stainless Steel / Cast Iron / Aluminum / Titanium / Copper Finish Classification Rough / Medium Processing
Mounting Method Handle Type Preferred Hand R Coolant Hole Y
Corner Angle CH(°) 0 Applied Insert LOGU09