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Ball End Type, 2-Flute for High Precision Finishing AE-BD-H (Part Number)

CARBIDE END MILL

Ball End Type, 2-Flute for High Precision Finishing AE-BD-H
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(i)Caution

  • Limited Time Offer: BUY 3 GET 4
  • Get 1 Free Sample when purchase minimum of 3 pcs for NEW AE-series and AD- series customers.
  • **Free 1 pc will be delivered separately at a different delivery time set upon makers’ stock availability.

Product Description

[Features]
· ball end mill for high-precision finishing that
focuses on machined surface precision, and a new coating "DUROREY" coating for
high-hardness steel that is excellent even for work materials over 60 HRC.
Demonstrates chipping resistance and enables longer tool life.

2-flute high-precision finishing Carbide ball end mill for high hardness steel

AE-BD-H

Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 

1 Variable negative spiral gash
• Controls chipping with larger negative angle at tip of cutting edge.
• While securing cutting quality by making the negative angle weaker near the outer periphery, chipping resistance is enhanced in combination 
with the weaker helix angle specification.

 
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 

2 Thickness at the center
• Thickening of the center core to prevent deformation of the ball tip and improve control of chipping.

 

3 Superior ball R precision
• Secures stable R accuracy across 180°.

 
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 

4 Superior shank accuracy
• Supports h4 tolerance (0/-0.004).

 

5 Ideal for shrink fit holders
• Lineup of short-shank type suitable for shrink fit holders are also available.

 

6 Smooth Surface Treatment
• Improves surface accuracy by smoothening the coating surface.

 
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 

Long Tool Life
Exhibitts superior endurance in high-hardness steel milling

 
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 

High-speed Milling
Enables stable machining even in high-speed milling of STAVAX (53 HRC)

 
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H

Specifications

Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
Tool material: Tungsten Carbide
Surface treatment: DUROREY Coating
Tolerance of Radius: ±0.005
Tolerance for Shank Diameter: h4
Suitable for the shrink holder system
Helix Angle: 40°
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 
Unit:mm
EDP No.RE × LUShort ShankLFAPMXLHDCONDNθkEffective length by inclined angles (Le) *Note 1Type
0.5°1.5°
3042001R0.5 × 2-500.87.740.9511.71°2.142.22.262.332.481
3042002R0.75 × 3-501.27.941.4510.03°3.173.253.343.443.66
3042003R1 × 4-501.61261.9510.64°4.194.34.424.554.85
3042004R1.5 × 6-602.411.962.858.15°6.446.616.7977.45
3042005R2 × 8-4-603.2-43.85------2
3042006R2 × 8-7012.165.65°8.498.718.969.229.811
3042007R2 × 8-S45
3042008R2.5 × 10-80412.264.82.92°10.6310.911.2211.55-
3042009R2.5 × 10-S50
3042010R3 × 18-909-65.8------2
3042011R3 × 18-S55
3042012R4 × 24-10012-87.7------
3042013R4 × 24-S75
3042014R5 × 30-10015-109.7------
3042015R5 × 30-S75
3042016R6 × 36-11018-1211.7------
3042017R6 × 36-S80

*Note 1: If there is no value in the actual effective length (Le column) for the work gradient angle α, it indicates no interference.

 

Cutting Condition

Finishing
The machining path is on condition of contouring line operation.

Work MaterialTool Steel • Hardened Steel Prehardened Steel
SKD11• SKD61• NAK80 (Approximately 45HRC)
Hardened Steel
~55HRC~62HRC~66HRC~70HRC
RESpeed 
(min-1
)
 Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
R0.538,4002,35038,4002,35038,4002,00038,4001,60038,4001,450
R0.7538,4003,05038,4003,05038,4002,50031,8001,90025,2001,450
R138,4003,60038,4003,55028,8002,20024,0001,75019,2001,250
R1.531,8004,00025,2003,20019,2002,00016,2001,60012,6001,200
R224,0003,65019,2002,95014,4001,90011,9001,5009,5001,150
R2.519,2003,50015,0002,65011,5001,7009,5001,3507,6001,000
R316,2003,35012,6002,3009,5001,5508,0001,2506,400955
R411,9002,8509,5002,0507,1001,3505,9001,0504,800830
R59,5002,5507,6001,8005,8001,1504,8008753,800700
R68,0002,4006,4001,6504,8009554,0007953,200635
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H
 

High-Speed Finishing

Caution: Sparks generated during operation or heat caused by tool breakage can cause  fire.
Be sure to use all proper  re-prevention measures.
The conditions below are for high speed / high precision machining centers 
  
The machining path is on condition of contouring line operation.

Work MaterialTool Steel • Hardened Steel Prehardened Steel
SKD11• SKD61• NAK80 (Approximately 45HRC)
Hardened Steel
~55HRC~62HRC~66HRC~70HRC
RESpeed 
(min-1
)
 Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
Speed 
(min-1
)
Feed 
(mm/min)
R0.550,0003,70050,0003,70050,0003,10050,0002,60050,0002,400
R0.7550,0004,80050,0004,80050,0003,90050,0003,05038,4002,300
R150,0005,60050,0005,35048,0003,65038,4002,80028,8002,100
R1.549,8006,20038,4004,80031,8003,35025,2002,55019,2001,900
R237,2005,70028,8004,40024,0003,20019,2002,40014,4001,800
R2.530,0005,45022,8004,00019,2002,85015,6002,15011,5001,600
R324,6005,20019,2003,45016,2002,55012,6002,0509,5001,550
R418,6004,45014,4003,05011,9002,2509,5001,8007,1001,350
R515,0003,95011,5002,6509,5001,9007,6001,5505,8001,150
R612,6003,7009,5002,5008,0001,6006,4001,3504,800995
Carbide Ball End Mill for High Hardness Steel 2-Flute for High Precision Finishing AE-BD-H

1. Use a rigid and precise machine and holder.
2. Using air blow or MQL (oil mist coolant) is recommended.
3. The above condition shows an approximate standard for contouring operation (side milling) with a low machining load. If abnormal cutting sounds, vibration
or chattering occur depending on the machining shape, cutting amount, rigidity of the machine or work holding condition, etc., please adjust the speed, 
feed and the depth of cut.
4. Cutting speed and feed rate can be increased in case of lower depth of cut.

Product Introduction

Part Number
AE-BD-H-R2X8-S
Part NumberPriceNameMinimum Order Qty.Volume DiscountDays to ShipRoHSBlade length (ℓ)
(mm)
Overall Length (L)
(mm)
Shank diameter (d)
(mm)
Tool No. Ball Radius
(mm)
Neck Diameter
(mm)

฿ 855.00

CARBIDE END MILL 1 Piece(s) 5 Day(s) -450630420092.54.8

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  1. 1
 

Basic Information

Type Bore work material General Steel / Heat-Treated Steel / High-Hardness Steel ~ HRC55 / High-Hardness Steel ~ HRC60 / Stainless Steel / Cast Iron / Aluminum / Titanium / Copper Number of flutes(sheet) 2
Machining Application Curved Surface / Side Surface / Carving / R-Groove

Please check the type/dimensions/specifications of the part AE-BD-H-R2X8-S in the Ball End Type, 2-Flute for High Precision Finishing AE-BD-H series.

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