DC-P WALTER, Disc Cutter Series, Disc Cutter PRO

Brand :
OSG

Caution

    Product Description

    [Specifications]
    ·Pitch: 3 to 5
    ·Cutter height: 40
    ·Maximum cutting depth: 4
    ·Hole diameter: 25.4

    Drawing

    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, drawing

    Usage method and usage examples

    Usage method

    How to adjust the cutting edge height of Disc Cutter PRO

    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, usage example

    (1) Insert (2) clamp screw (3) adjustment screw (4) dial gauge (5) fixing screw

    Cutting edge height adjustment procedure

    • Step 1 Loosen the fixing screw (5).
    • Step 2 Secure the insert (1) to the insert seat with clamp screws (2).
    • Step 3 Make sure that the taper neck of the adjustment screw (3) is in contact with the insert. If not, tighten the adjustment screw (3) counterclockwise to bring it into contact with the insert (1).
    • Step 4 In this state, measure the height of the cutting edge and check the highest cutting edge. Adjust to match the height with this highest cutting edge.
    • Step 5 Tighten the adjustment screw (3) of the cutting edge with a low cutting edge counterclockwise to raise the cutting edge height to the position of the highest cutting edge.
    • Step 6 Tighten the fixing screw (5).

    Caution

    • 1. The height of the cutting edge can only be adjusted in the upward direction. The adjustable range is 0.15 to 0.2 mm. The height of the cutting edge is difficult to increase near the upper limit of the adjustment range. In this case, remove the insert (1) once, loosen the adjustment screw (3), and then perform the adjustment again.
    • 2. Be careful not to give a big impact when touching or separating the dial terminal from the insert.

    Recommended cutting conditions

    Recommended cutting condition table

    DC-P WALTER Disc Cutter Series Disc Cutter PRO cutting condition table

    Selection support information

    Compatible insert

    DC-P WALTER, Disc Cutter Series, Disc utter PRO, compatible insert 1
    DC-P WALTER, Disc Cutter Series, Disc utter PRO, compatible insert 2
    Part
    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, parts list
    Clamp Bolt With Oil Hole (Separately sold product)
    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information
    Tool numberNominalG1
    99632MBAH-M12M12

    Dedicated Arbor for Disc Cutter

    BT type

    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information

    BT30

    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information

    BT40

    Tool numberNominalD1L1C1H1G1Weight
    (kg)
    99640BT30-FMOA25.4-2925.4294619M120.6
    99645BT40-FMOA25.4-4040501.4
    HSK Type
    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information

    HSK40

    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information

    HSK63

    Tool numberNominalD1L1C1H1G1Weight
    (kg)
    99634HSK40A-FMOA25.4-4925.4494619M120.6
    99635HSK63A-FMOA25.4-5050501.2

    Coolant hose standard equipment

    NC5 type
    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information

    NC5-46

    DC-P WALTER, Disc Cutter Series, Disc Cutter PRO, selection support information

    NC5-63

    Tool numberNominalD1L1C1H1G1Pull studWeight
    (kg)
    99636NC5-46-FMOA25.4-29 A25.4294619M12PS-N46AE0.6
    99638NC5-46-FMOA25.4-29BPS-123E
    99637NC5-63-FMOA25.4-40 A4050PS-N63AE1.6
    99639NC5-63-FMOA25.4-40BPS-N63VE

    *1) the above NC5 holder is shipped with the pull stud assembled. (Please check the pull stud model in the table.)
    The gray part in the tool number column is a discontinued product.

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