Phoenix Series PSE Insert for Shoulder
Caution
Product Description
Insert for shoulder milling cutter series, PSE. The insert material and chip breaker shape can be selected according to the work material and machining mode.
Product features and specifications
Basic specifications and features of the product
High precision insert
Tool: PSE11R032SS32-5S (ZDKT11T304SR-GM XP3035) · Work material: S50C
Cutting conditions: Vc = 180 m/minute, fz = 0.1 mm/t, ap = 0.1 mm ae = 25.6 mm
Result: PSE exhibited good bottom surface roughness performance, with Ra: 0.5 µm or less, and Rz: 4 µm or less
Tool: PSE15R032SS32-3S (ZDKT150508SR-GM XP3035) · Work material: S50C
Cutting conditions: Vc = 180 m/minute, fz = 0.1 mm/t, ap = 5 mm, ae = 0.2 mm
Result: The step was 10 µm (actual value), and the performance on the side machining step was demonstrated.
Bottom roughness
PSE / other company's product A / other company's product B
Performance/test information
Long lifespan machining of Inconel 718 (45HRC)
Machining was possible under conditions 50% higher than those for conventional tools. Furthermore, the durability was more than doubled, the wear was normal, and continuous processing was possible.
| Tools to use | PSE11R032SS32-5S (φ32 × 5 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT11T308ER-SM (XC5040) | Carbide coating insert |
| Work material | Inconel 718 (45HRC) | |
| Cutting speed | 30 m/min (298 minutes^-1) | 25 m/minute (248 minutes^-1) |
| Feed speed | 120 mm/minute (0.08 mm/t) | 80 mm/minute (0.08 mm/t) |
| Depth of cut | ap = 1 mm, ae = 20 mm | ap = 1 mm, ae = 20 mm |
| Cutting Oil | Water-soluble cutting oil | |
| Machine used | Vertical machining center (BT40) | |
Cutting edge wear / cutting length
"Photograph when processing 1.5 m"PSE / other company's product
Long lifespan machining of NAK80 (40HRC)
Insert chipping occurred with other companies' products, but PSE was stable without chipping under the same conditions, and approx. twice the durability was obtained.
| Tools to use | PSE11R020SS20-3S (φ20 × 3 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT11T308SR-GL (XP2040) | Carbide coating insert |
| Work material | NAK80 (40HRC) | |
| Cutting speed | 130 m/minute (2,070 minutes^-1) | |
| Feed speed | 1,400 mm/minute (0.23 mm/t) | |
| Depth of cut | ap = 0.3 mm, ae = 10 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Vertical machining center (BT50) | |
Time
Longer lifespan of roughing
Improved abrasion resistance compared to other companies' products. By suppressing the progress of wear, it has become possible to significantly improve durability.
| Tools to use | PSE15R032SS32-3S (φ32 × 3 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT150508SR-GM (XC3030) | Carbide coating insert |
| Work material | S50C | |
| Cutting speed | 180 m/minute (1,790 minutes^-1) | |
| Feed speed | 1,000 mm/minute (0.2 mm/t) | |
| Depth of cut | ap = 3 mm, ae = 25.2 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Horizontal machining center (BT50) | |
Cutting length
Photograph after PSE 128 m processing
Front processing of machine parts
Although it was frontal processing on the parts where there were many holes, requiring intermittent processing, it was possible to do processing 1.4 times more efficiently than other companies' products.
Furthermore, heat generation was suppressed, distortion of the workpiece was also suppressed compared to other companies' products, and the effect on the next process could be improved.
| Tools to use | PSE15R100M31.7-10 (φ100 × 10 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT150508SR-GM (XP2040) | Carbide coating insert |
| Work material | SUS304 | |
| Cutting speed | 150 m/minute (478 minutes^-1) | |
| Feed speed | 720 mm/minute (0.15 mm/t) | 500 mm/minute (0.15 mm/t) |
| Depth of cut | ap = 1 mm, ae = 60 mm | |
| Cutting Oil | Water-soluble cutting oil | |
| Machine used | Horizontal machining center (BT40) | |
| Cutting amount | 43.2 cm^3/minute | 30 cm^3/minute |
Cutting amount
Nozzle piece grooving
Stainless steel grooving.
With other companies' products, cutting chips were caught and defects occurred at an early stage, but with PSE, cutting chip discharge was stable, so it was possible to process 10 workpieces with a significant increase.
| Tools to use | PSE11R020SS20-3S (φ20 × 3 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT11T308ER-SM (XC5040) | Carbide coating insert |
| Work material | SUS630 | |
| Cutting speed | 160 m/minute (2,548 minutes^-1) | |
| Feed speed | 510 mm/minute (0.07 mm/t) | |
| Depth of cut | ap = 2 mm, ae = 20 mm | |
| Cutting Oil | Water-soluble cutting oil | |
| Machine used | Multifunction milling machine | |
Number of workpieces for processing
Long lifespan machining of chamber
Dry machining of stainless steel.
In the comparison of the front machining of the chamber opening under the same conditions, the conventional tool was damaged at an early stage and machining could not be continued, but the PSE was more than twice as durable.
| Tools to use | PSE15R080M25.4-8 (φ80 × 8 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT150508SR-GM (XP2040) | Carbide coating insert |
| Work material | SUS304 | |
| Cutting speed | 180 m/minute (717 minutes^-1) | |
| Feed speed | 700 mm/minute (0.12 mm/t) | |
| Depth of cut | ap = 1 mm, ae = 60 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Horizontal machining center (BT50) | |
Cutting length
Roughing of aircraft parts
In the roughing of aircraft parts, comparative processing was performed under the same conditions, and chipping occurred with other companies' products. PSE had normal wear and was 1.5 times more durable.
| Tools to use | PSE11R025SS25-4S (φ25 × 4 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT11T308ER-SM (XC5040) | Carbide coating insert |
| Work material | β-titanium alloy | |
| Cutting speed | 40 m/minute (510 minutes^-1) | |
| Feed amount per flute | 160 mm/minute (0.08 mm/t) | |
| Depth of cut | ap = 5 mm, ae = 10 mm | |
| Cutting Oil | Water-soluble cutting oil | |
| Machine used | Horizontal machining center (BT40) | |
Cutting length
PSE / other company's product
In-house test DH31S (48HRC)
| Tools to use | PSE11R032SS32-3S (φ32 × 3 flutes) | Other manufacturers' products A, B |
|---|---|---|
| Insert used (grade) | ZDKT11T308SR-HR (XP6015) | Carbide coating insert |
| Work material | DH31S (48HRC) | |
| Cutting speed | 50 m/minute (497 minutes^-1) | |
| Feed speed | 150 mm/minute (0.1 mm/t) | |
| Depth of cut | ap = 5 mm, ae = 1 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Vertical machining center (BT40) | |
Cutting length
Stable processing of the build-up part
The durability of other companies' products was not stable due to frequent insert defects. With PSE (XP6015), durability was stable, and it was possible to increase durability by approx. 1.7 times.
| Tools to use | PSE15R032SS32-3S (φ32 × 3 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | ZDKT11T308SR-HR (XP6015) | Carbide coating insert |
| Work material | Overlay part (56HRC) | |
| Cutting speed | 30 m/min (300 minutes^-1) | |
| Feed speed | 110 mm/minute (0.12 mm/t) | |
| Depth of cut | ap = 11 mm, ae = 5 to 20 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Vertical machining center (BT50) | |
Number of workpieces for processing
Drawing
Recommended cutting conditions
Recommended cutting condition table
Maximum tilt angle during ramping and helical machining (E)
Compatible work material
Recommended material for each work material
NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting · HR: For high hardness steel · SM: For heat-resistant alloys
Selection support information
Wide Variations
Shoulder milling cutter, straight shank type, PSE SS
Type 1
With oil hole
Type 2
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Shank diameter DCON | Overall length LF | Body length LH | APMX | Weight (kg) | Compatible insert | Shape type Type |
|---|---|---|---|---|---|---|---|---|---|---|
| 7801100 | PSE11R016SS16-2S | 16 | 2 | 16 | 90 | 25 | 10 | 0.12 | (1) | 1 |
| 7801121 | PSE11R016SS16-2L | 16 | 2 | 16 | 150 | 50 | 10 | 0.21 | 1 | |
| 7801139 | PSE11R017SS16-2L | ※ 17 | 2 | 16 | 150 | 25 | 10 | 0.22 | 2 | |
| 7801116 | PSE11R018SS16-2S | ※ 18 | 2 | 16 | 90 | 25 | 10 | 0.13 | 2 | |
| 7801122 | PSE11R018SS16-2L | ※ 18 | 2 | 16 | 150 | 25 | 10 | 0.21 | 2 | |
| 7801101 | PSE11R020SS20-2S | 20 | 2 | 20 | 100 | 30 | 10 | 0.21 | 1 | |
| 7801115 | PSE11R020SS20-3S | 20 | 3 | 20 | 100 | 30 | 10 | 0.21 | 1 | |
| 7801123 | PSE11R020SS20-3L | 20 | 3 | 20 | 160 | 60 | 10 | 0.34 | 1 | |
| 7801140 | PSE11R021SS20-3L | ※ 21 | 3 | 20 | 160 | 30 | 10 | 0.35 | 2 | |
| 7801117 | PSE11R022SS20-3S | ※ 22 | 3 | 20 | 110 | 30 | 10 | 0.24 | 2 | |
| 7801124 | PSE11R022SS20-3L | ※ 22 | 3 | 20 | 160 | 30 | 10 | 0.35 | 2 | |
| 7801102 | PSE11R025SS25-3S | 25 | 3 | 25 | 120 | 35 | 10 | 0.40 | 1 | |
| 7801125 | PSE11R025SS25-3L | 25 | 3 | 25 | 170 | 70 | 10 | 0.57 | 1 | |
| 7801104 | PSE11R025SS25-4S | 25 | 4 | 25 | 120 | 35 | 10 | 0.40 | 1 | |
| 7801141 | PSE11R026SS25-3L | ※ 26 | 3 | 25 | 170 | 35 | 10 | 0.59 | 2 | |
| 7801126 | PSE11R028SS25-3L | ※ 28 | 3 | 25 | 170 | 35 | 10 | 0.59 | 2 | |
| 7801118 | PSE11R028SS25-4S | ※ 28 | 4 | 25 | 120 | 35 | 10 | 0.42 | 2 | |
| 7801127 | PSE11R030SS32-3L | 30 | 3 | 32 | 190 | 90 | 10 | 1.01 | 1 | |
| 7801119 | PSE11R030SS32-4S | 30 | 4 | 32 | 130 | 45 | 10 | 0.69 | 1 | |
| 7801103 | PSE11R032SS32-3S | 32 | 3 | 32 | 130 | 45 | 10 | 0.73 | 1 | |
| 7801128 | PSE11R032SS32-3L | 32 | 3 | 32 | 190 | 90 | 10 | 1.08 | 1 | |
| 7801105 | PSE11R032SS32-5S | 32 | 5 | 32 | 125 | 40 | 10 | 0.70 | 1 | |
| 7801142 | PSE11R033SS32-3L | ※ 33 | 3 | 32 | 190 | 35 | 10 | 1.09 | 2 | |
| 7801129 | PSE11R035SS32-3L | ※ 35 | 3 | 32 | 190 | 35 | 10 | 1.11 | 2 | |
| 7801120 | PSE11R035SS32-5S | ※ 35 | 5 | 32 | 130 | 35 | 10 | 0.75 | 2 |
* Thick flute type
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Shank diameter DCON | Overall length LF | Body length LH | APMX | Weight (kg) | Compatible insert | Shape type |
|---|---|---|---|---|---|---|---|---|---|---|
| 7801106 | PSE15R025SS25-2S | 25 | 2 | 25 | 120 | 35 | 14 | 0.38 | (2) | 1 |
| 7801133 | PSE15R025SS25-2L | 25 | 2 | 25 | 170 | 70 | 14 | 0.55 | 1 | |
| 7801143 | PSE15R026SS25-2L | ※ 26 | 2 | 25 | 170 | 35 | 14 | 0.57 | 2 | |
| 7801130 | PSE15R028SS25-2S | ※ 28 | 2 | 25 | 120 | 35 | 14 | 0.40 | 2 | |
| 7801134 | PSE15R028SS25-2L | ※ 28 | 2 | 25 | 170 | 35 | 14 | 0.58 | 2 | |
| 7801131 | PSE15R030SS32-3S | 30 | 3 | 32 | 130 | 45 | 14 | 0.67 | 1 | |
| 7801135 | PSE15R030SS32-3L | 30 | 3 | 32 | 190 | 90 | 14 | 0.98 | 1 | |
| 7801107 | PSE15R032SS32-2S | 32 | 2 | 32 | 130 | 45 | 14 | 0.70 | 1 | |
| 7801111 | PSE15R032SS32-3S | 32 | 3 | 32 | 130 | 45 | 14 | 0.69 | 1 | |
| 7801136 | PSE15R032SS32-3L | 32 | 3 | 32 | 190 | 90 | 14 | 1.04 | 1 | |
| 7801144 | PSE15R033SS32-3L | ※ 33 | 3 | 32 | 190 | 45 | 14 | 1.07 | 2 | |
| 7801132 | PSE15R035SS32-3S | ※ 35 | 3 | 32 | 130 | 35 | 14 | 0.72 | 2 | |
| 7801137 | PSE15R035SS32-3L | ※ 35 | 3 | 32 | 190 | 45 | 14 | 1.08 | 2 | |
| 7801108 | PSE15R040SS32-3S | 40 | 3 | 32 | 140 | 50 | 14 | 0.82 | 2 | |
| 7801138 | PSE15R040SS32-3L | 40 | 3 | 32 | 190 | 45 | 14 | 1.11 | 2 | |
| 7801112 | PSE15R040SS32-4S | 40 | 4 | 32 | 140 | 50 | 14 | 0.83 | 2 | |
| 7801109 | PSE15R050SS32-3S | 50 | 3 | 32 | 130 | 45 | 14 | 0.88 | 2 | |
| 7801113 | PSE15R050SS32-5S | 50 | 5 | 32 | 130 | 45 | 14 | 0.87 | 2 | |
| 7801110 | PSE15R063SS32-4S | 63 | 4 | 32 | 130 | 45 | 14 | 1.04 | 2 | |
| 7801114 | PSE15R063SS32-6S | 63 | 6 | 32 | 130 | 45 | 14 | 1.04 | 2 |
* Thick flute type
Shoulder milling cutter, bore type, PSE BORE
Type 1
With lubrication hole (power screw specification)
Type 2
With oil hole
Type 3
Without oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Cutter height LF | Boss diameter DCSFMS | Hole diameter DCON | Flange keyway | APMX | Weight (kg) | Compatible insert | Shape type Type | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Width KWW | Depth b | |||||||||||
| 7801000 | PSE11R040M16-4 | 40 | 4 | 40 | 38 | 16 | 8.4 | 5.6 | 10 | 0.21 | (1) | 1 |
| 7801004 | PSE11R040M16-6 | 40 | 6 | 40 | 38 | 16 | 8.4 | 5.6 | 10 | 0.22 | 1 | |
| 7801001 | PSE11R050M22-5 | 50 | 5 | 40 | 45 | 22 | 10.4 | 6.3 | 10 | 0.30 | 1 | |
| 7801005 | PSE11R050M22-7 | 50 | 7 | 40 | 45 | 22 | 10.4 | 6.3 | 10 | 0.33 | 1 | |
| 7801002 | PSE11R063M22-6 | 63 | 6 | 40 | 50 | 22 | 10.4 | 6.3 | 10 | 0.50 | 2 | |
| 7801006 | PSE11R063M22-8 | 63 | 8 | 40 | 50 | 22 | 10.4 | 6.3 | 10 | 1.07 | 2 | |
| 7801020 | PSE11R080M25.4-7 | 80 | 7 | 50 | 60 | 25.4 | 9.5 | 6 | 10 | 1.05 | 2 | |
| 7801003 | PSE11R080M27-7 | 80 | 7 | 50 | 60 | 27 | 12.4 | 7 | 10 | 1.04 | 2 | |
| 7801021 | PSE11R080M25.4-10 | 80 | 10 | 50 | 60 | 25.4 | 9.5 | 6 | 10 | 1.04 | 2 | |
| 7801007 | PSE11R080M27-10 | 80 | 10 | 50 | 60 | 27 | 12.4 | 7 | 10 | 1.03 | 2 | |
| 7801008 | PSE15R040M16-3 | 40 | 3 | 40 | 38 | 16 | 8.4 | 5.6 | 14 | 0.19 | (2) | 1 |
| 7801014 | PSE15R040M16-4 | 40 | 4 | 40 | 38 | 16 | 8.4 | 5.6 | 14 | 0.19 | 1 | |
| 7801009 | PSE15R050M22-3 | 50 | 3 | 40 | 45 | 22 | 10.4 | 6.3 | 14 | 0.30 | 1 | |
| 7801015 | PSE15R050M22-5 | 50 | 5 | 40 | 45 | 22 | 10.4 | 6.3 | 14 | 0.28 | 1 | |
| 7801010 | PSE15R063M22-4 | 63 | 4 | 40 | 50 | 22 | 10.4 | 6.3 | 14 | 0.47 | 2 | |
| 7801016 | PSE15R063M22-6 | 63 | 6 | 40 | 50 | 22 | 10.4 | 6.3 | 14 | 0.46 | 2 | |
| 7801022 | PSE15R080M25.4-5 | 80 | 5 | 50 | 60 | 25.4 | 9.5 | 6 | 14 | 1.00 | 2 | |
| 7801011 | PSE15R080M27-5 | 80 | 5 | 50 | 60 | 27 | 12.4 | 7 | 14 | 0.99 | 2 | |
| 7801025 | PSE15R080M25.4-8 | 80 | 8 | 50 | 60 | 25.4 | 9.5 | 6 | 14 | 1.01 | 2 | |
| 7801017 | PSE15R080M27-8 | 80 | 8 | 50 | 60 | 27 | 12.4 | 7 | 14 | 1.00 | 2 | |
| 7801023 | PSE15R100M31.7-7 | 100 | 7 | 50 | 70 | 31.75 | 12.7 | 8 | 14 | 1.45 | 3 | |
| 7801012 | PSE15R100M32-7 | 100 | 7 | 50 | 70 | 32 | 14.4 | 8 | 14 | 1.58 | 2 | |
| 7801026 | PSE15R100M31.7-10 | 100 | 10 | 50 | 70 | 31.75 | 12.7 | 8 | 14 | 1.50 | 3 | |
| 7801018 | PSE15R100M32-10 | 100 | 10 | 50 | 70 | 32 | 14.4 | 8 | 14 | 1.63 | 2 | |
| 7801024 | PSE15R125M38.1-8 | 125 | 8 | 63 | 90 | 38.1 | 15.9 | 10 | 14 | 3.13 | 3 | |
| 7801027 | PSE15R125M38.1-11 | 125 | 11 | 63 | 90 | 38.1 | 15.9 | 10 | 14 | 3.15 | 3 | |
Shoulder milling cutter, screw-in type, PSE SF
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Mounting diameter DCON | Screw size CRKS | Wrench size | Overall length LF | End face diameter DCSFMS | APMX | Weight (kg) | Compatible insert |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 7801600 | PSE11R016SF8-2 | 16 | 2 | 8.5 | M8 | 10 | 27 | 14.5 | 10 | 0.03 | (1) |
| 7801612 | PSE11R017SF8-2 | ※ 17 | 2 | 8.5 | M8 | 10 | 27 | 14.5 | 10 | 0.03 | |
| 7801613 | PSE11R018SF8-2 | ※ 18 | 2 | 8.5 | M8 | 10 | 27 | 14.5 | 10 | 0.03 | |
| 7801601 | PSE11R020SF10-3 | 20 | 3 | 10.5 | M10 | 14 | 33 | 18 | 10 | 0.06 | |
| 7801614 | PSE11R021SF10-3 | ※ 21 | 3 | 10.5 | M10 | 14 | 33 | 18 | 10 | 0.06 | |
| 7801615 | PSE11R022SF10-3 | ※ 22 | 3 | 10.5 | M10 | 14 | 33 | 18 | 10 | 0.06 | |
| 7801602 | PSE11R025SF12-4 | 25 | 4 | 12.5 | M12 | 17 | 35 | 23 | 10 | 0.10 | |
| 7801616 | PSE11R026SF12-3 | ※ 26 | 3 | 12.5 | M12 | 17 | 35 | 23 | 10 | 0.10 | |
| 7801603 | PSE11R028SF12-4 | ※ 28 | 4 | 12.5 | M12 | 17 | 35 | 23 | 10 | 0.11 | |
| 7801604 | PSE11R032SF16-5 | 32 | 5 | 17 | M16 | 22 | 40 | 28 | 10 | 0.19 | |
| 7801617 | PSE11R033SF16-3 | ※ 33 | 3 | 17 | M16 | 22 | 40 | 28 | 10 | 0.20 | |
| 7801605 | PSE11R035SF16-5 | ※ 35 | 5 | 17 | M16 | 22 | 40 | 28 | 10 | 0.20 | |
| 7801606 | PSE11R040SF16-6 | 40 | 6 | 17 | M16 | 22 | 40 | 28 | 10 | 0.22 | |
| 7801607 | PSE15R025SF12-2 | 25 | 2 | 12.5 | M12 | 17 | 35 | 23 | 14 | 0.09 | (2) |
| 7801618 | PSE15R026SF12-2 | ※ 26 | 2 | 12.5 | M12 | 17 | 35 | 23 | 14 | 0.10 | |
| 7801608 | PSE15R028SF12-2 | ※ 28 | 2 | 12.5 | M12 | 17 | 35 | 23 | 14 | 0.10 | |
| 7801609 | PSE15R032SF16-3 | 32 | 3 | 17 | M16 | 22 | 40 | 28 | 14 | 0.17 | |
| 7801619 | PSE15R033SF16-3 | ※ 33 | 3 | 17 | M16 | 22 | 40 | 28 | 14 | 0.18 | |
| 7801610 | PSE15R035SF16-3 | ※ 35 | 3 | 17 | M16 | 22 | 40 | 28 | 14 | 0.18 | |
| 7801611 | PSE15R040SF16-4 | 40 | 4 | 17 | M16 | 22 | 40 | 28 | 14 | 0.20 |
(1) and (2) are equivalent to the compatible insert numbers in the parts table.
* PSE thick flute type
Part
Please purchase the wrench separately.