Phoenix Series 4 Corner Shoulder Cutter Insert
Caution
Product Description
A positive square insert with 4 corners. A compact insert suitable for low depths of cut.
Product features and specifications
Basic specifications and features of the product
Economical and durable 4-corner insert
Cutting force is reduced by the sharpness of the 3D chip breaker insert and the large positive rake angle
- Cutting edge shape designed with an emphasis on sharpness
- Low resistance positive rake angle
Common insert
09 size can use the same insert as PSF and is easy to manage
Comparison of the number of workpieces that can be processed between PSFL (4 corners) and other manufacturers' products (2 corners)
| Tools to use | PSFL12R080M32-5-110 (φ80 × 5 flutes) | Other manufacturer's roughing cutter (φ80 × 5 flutes) |
|---|---|---|
| Insert used (grade) | SDKT120508SR-GM (XP3035) | Carbide coating insert (2 corner type) |
| Work material | SS400 | |
| Cutting speed | 180 m/minute (720 minutes^-1) | |
| Feed speed | 400 mm/min (0.11 mm/t) | |
| Depth of cut | ap = 85 mm ae = 10 mm | |
| Cutting Oil | Water-soluble cutting oil (internal lubrication) | |
| Machine used | Horizontal machining center (BT50) | |
Number of workpieces that can be processed
* Due to the anti-vibration effect of the insert materials and special body
Performance/test information
High efficiency machining of the side surface of the casting plate
In the past, in order to suppress chatter vibration due to unstable workpiece clamps, it was necessary to use a high feed radius cutter to reduce the depth of cut (ap).
The PSFL that adopted the unequal lead arrangement and unequal division was able to do processing without chattering even at ap = 50 mm.
It was possible to significantly reduce the machining time compared to the machining with the conventional high feed radius cutter.
| Tools to use | PSFL12R063M27-4-100 (φ63 × 4 flutes) | Other companies' high feed radius cutter (φ50 × 3 flutes) |
|---|---|---|
| Insert used (grade) | SDKT120508SR-GR (XC1015) | Carbide coating insert |
| Work material | FC300 | |
| Cutting speed | 120 m/minute (606 minutes^-1) | 110 m/minute (700 minutes^-1) |
| Feed speed | 500 mm/minute (0.2 mm/t) | 2,800 mm/minute (0.133 mm/t) |
| Depth of cut | ap = 50 mm, ae = 10 mm | ap = 2 mm, ae = 10 mm |
| Cutting Oil | N/A (air blow) | |
| Machine used | Double-column machining center (BT50) | |
Machining time per workpiece
PSFL / other company's product
Trochoidal milling of titanium alloy
Other manufacturers' products are chipped at the cutting edge after 40 minutes of machining.
Even after 50 minutes of machining, the cutting edge of the PSFL was not chipped, with only slight wear, and capable of further milling.
| Tools to use | PSFL09R050M22-4-50 (φ50 × 4 flutes) | Other manufacturer's roughing cutter (φ50 × 4 flutes) |
|---|---|---|
| Insert used (grade) | SDKT09T308SR-GL (XC5040) | Carbide coating insert |
| Work material | Ti-6Al-4 V | |
| Cutting speed | 60 m/min (382 minutes^-1) | |
| Feed speed | 152 mm/min (0.1 mm/t) | |
| Depth of cut | ap = 50 mm, ae = 10 mm | |
| Cutting Oil | Water-soluble cutting oil (internal lubrication) | |
| Machine used | Vertical machining center (BT50) | |
Processing time
Insert after 50 minutes of machining
FC250 long lifespan machining
Other manufacturers' products produced large vibrations during machining and chipped at an early stage, but PSFL was able to achieve long-lifespan machining without chipping by suppressing vibration during machining due to its anti-vibration effect.
| Tools to use | PSFL12R063 M27-4-100 (φ63 × 4 flutes) | Other company A Roughing cutter (φ63 × 4 flutes) | Other company B Roughing cutter (φ63 × 4 flutes) |
|---|---|---|---|
| Used insert (grade) | SDKT120508SR- GR (XC1015) | Carbide coating insert | Carbide coating insert |
| Work material | FC250 | ||
| Cutting speed | 100 m/minute (505 minutes^-1) | ||
| Feed speed | 505 mm/min (0.25 mm/t) | ||
| Depth of cut | ap = 100 mm, ae = 10 mm | ||
| Cutting Oil | N/A (air blow) | ||
| Machine used | Horizontal machining center (BT50) | ||
Maximum outer wear width transition (including chipping)
Insert after 20 m machining
Drawing
Recommended cutting conditions
Recommended cutting condition table
The above figures show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.
Guideline for changing conditions when the depth of cut is changed
Compatible work material
Recommended material for each work material
NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting
It is a condition table for a depth of cut (ap) of 1.1 to 1.5D and a width of cut (ae) of 0.1D or less.
Selection support information
Available in a lineup of materials for use with a wide range of work materials from general steel to difficult-to-cut materials
4-corner roughing end mill, straight shank type, PSFL SS
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Number of flute positions | Total number of inserts | Flute length APMX | Shank diameter DCON | Overall length LF | Body length LH | Weight (kg) | Compatible insert |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 7803700 | PSFL09R032SS32-2-36 | 32 | 2 | 5 | 10 | 36 | 32 | 140 | 60 | 0.71 | (1) |
| 7803701 | PSFL09R040SS42-3-43 | 40 | 3 | 6 | 18 | 43 | 42 | 140 | 60 | 1.17 |
4-corner roughing end mill, bore type, PSFL BORE
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Number of flute positions | Total number of inserts | Flute length APMX | Cutter Height LF | Boss diameter DCSFMS | Hole diameter DCON | End face Keyway | Weight (kg) | Compatible in sert | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Width KWW | Depth b | ||||||||||||
| 7803702 | PSFL09R050M22 -4-50 | 50 | 4 | 7 | 28 | 50 | 75 | 48.5 | 22 | 10.4 | 6.3 | 0.53 | (1) |
| 7803703 | PSFL09R050M22 -4-78 | 50 | 4 | 11 | 44 | 78 | 100 | 48.5 | 22 | 10.4 | 6.3 | 0.71 | |
| 7803704 | PSFL09R050M27 -4-50 | 50 | 4 | 7 | 28 | 50 | 75 | 48.5 | 27 | 12.4 | 7 | 0.53 | |
| 7803705 | PSFL09R050M27 -4-78 | 50 | 4 | 11 | 44 | 78 | 100 | 48.5 | 27 | 12.4 | 7 | 0.71 | |
| 7803706 | PSFL12R063M27 -4-60 | 63 | 4 | 6 | 24 | 60 | 85 | 60.5 | 27 | 12.4 | 7 | 0.88 | (2) |
| 7803707 | PSFL12R063M27 -4-100 | 63 | 4 | 10 | 40 | 100 | 125 | 60.5 | 27 | 12.4 | 7 | 1.26 | |
| 7803708 | PSFL12R080M32 -5-70 | 80 | 5 | 7 | 35 | 70 | 95 | 77.3 | 32 | 14.4 | 8 | 1.88 | |
| 7803709 | PSFL12R080M32 -5-110 | 80 | 5 | 11 | 55 | 110 | 143 | 77.3 | 32 | 14.4 | 8 | 2.96 | |
| 7803710 | PSFL12R100M32 -6-120 | 100 | 6 | 12 | 72 | 120 | 153 | 97 | 32 | 16.4 | 9 | 4.95 | |
Compatible insert
| Nominal | Number of cutting edges | Insert dimensions | |||||
|---|---|---|---|---|---|---|---|
| IC | Thickness S | Relief angle AN | RE | Wiper insert (End cutting edge) BS | |||
| (1) | SDHT09T308FR-NM | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 |
| SDKT09T308SR-GL | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 | |
| SDKT09T308SR-GM | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 | |
| SDKT09T308SR-GR | 4 | 9.07 | 3.97 | 15° | 0.8 | 2.5 | |
| (2) | SDHT120508FR-NM | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 |
| SDKT120508SR-GL | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 | |
| SDKT120508SR-GM | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 | |
| SDKT120508SR-GR | 4 | 12.38 | 5 | 15° | 0.8 | 1.2 | |
| Nominal | Carbide | Coating materials | |||||
|---|---|---|---|---|---|---|---|
| CK010 | XC3030 | XP3035 | XP2040 | XC1015 | XC5040 | ||
| (1) | SDHT09T308FR-NM | 7811076 | — | — | — | — | — |
| SDKT09T308SR-GL | — | 7825073 | 7814073 | 7813073 | — | — | |
| — | — | — | — | — | 7816073 | ||
| SDKT09T308SR-GM | — | 7825074 | 7814074 | 7813074 | — | — | |
| SDKT09T308SR-GR | — | — | — | — | 7812075 | — | |
| (2) | SDHT120508FR-NM | 7811625 | — | — | — | — | — |
| SDKT120508SR-GL | — | — | — | 7813623 | — | — | |
| — | — | — | — | — | 7816620 | ||
| SDKT120508SR-GM | — | 7825622 | 7814621 | — | — | — | |
| SDKT120508SR-GR | — | — | — | — | 7812624 | — | |
(1) and (2) are equivalent to the compatible insert numbers in the parts table.
Part
Please purchase the wrench separately.