PFR Phoenix Series Insert for Radius End Mills for Finishing
Caution
Product Description
It is an insert with high corner radius accuracy, full profile bottom edge, and special treatment to improve the cutting edge strength. Good machining accuracy can be obtained.
Product features and specifications
Insert features
- High corner radius accuracy ±8 µm
- Outer diameter tolerance -0.02 mm
- Full profile on the bottom flute
- Cutting edge strength is improved by applying special treatment
High stiffness body
- High-precision, high stiffness body that realizes stable machining
- PFB body can be diverted
(It is recommended to use a PFB body with a large clearance when processing parts such as standing walls where cutting chips are likely to get caught)
Drawing
Recommended cutting conditions
Recommended cutting condition table
Finishing radius end mill PFR
Cutting condition standard table
Standard conditions
PFR-ST/PFR-SH
PFR-D
High speed finishing conditions
Steel shank
Carbide shank, short type
Carbide long shank
Carbide shank, extra long type
Precautions for cutting conditions
The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.
Compatible work material
Recommended material for each work material
◎: First recommended material○: Second recommended material
* XP3225 is the first recommendation for L/D ≥ 5
* XP3310 is the first recommendation for intermittent cutting
* 1 First recommendation for aluminum alloy
* 2 First recommendation for graphite and CFRP
Selection support information
List of PFR insert material
| Classification | Grade | Coating method | Base metal hardness (HRA) | Coating layer | Features | |
|---|---|---|---|---|---|---|
| Main components | Film thickness | |||||
| P | XP3225 | PVD | 91.5 | Cr system | 3µm | Grade for steel / stainless steel / cast iron processing A tough carbide base material and a highly versatile coating |
| XP3310 | PVD | 92.5 | Heat-resistant reinforced coating, containing SiC | 3µm | Grade for steel / cast iron processing Dedicated grade of cast iron and high hardness steel for carbide base material with high strength and toughness and for coating film with excellent abrasion resistance | |
| N | XC4505 | CVD | 93.0 | DIA | 12µm | Grade for non-ferrous metal processing Coating film with excellent film strength due to fine diamond crystals |
Finishing radius end mill
Flat surface
Side
Side
Shape cutting
Steel shank
| Tool No. | Nominal | Outer diameter DC | Overall length LF | Effective length | Number of flutes ZEFP | Shank diameter DCON | Shank length LS | Neck diameter DN | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Body length LH | L/D | |||||||||
| (2) | 7832000 | PFR-R080SS08-S120 | 8 | 120 | 36 | 4.5 | 2 | 8 | 84 | 7.5 |
| (3) | 7832001 | PFR-R100SS10-S130 | 10 | 130 | 45 | 4.5 | 2 | 10 | 85 | 9.5 |
| (4) | 7832002 | PFR-R120SS12-S130 | 12 | 130 | 54 | 4.5 | 2 | 12 | 76 | 11.5 |
| (5) | 7832003 | PFR-R160SS16-S140 | 16 | 140 | 64 | 4 | 2 | 16 | 76 | 15.5 |
| (6) | 7832004 | PFR-R200SS20-S160 | 20 | 160 | 80 | 4 | 2 | 20 | 80 | 19.5 |
| (7) | 7832005 | PFR-R250SS25-S160 | 25 | 160 | 75 | 3 | 2 | 25 | 85 | 24.5 |
| (8) | 7832006 | PFR-R300SS32-S170 | 30 | 170 | 90 | 3 | 2 | 32 | 80 | 29.5 |
| (9) | 7832007 | PFR-R320SS32-S180 | 32 | 180 | 96 | 3 | 2 | 32 | 84 | 31.5 |
Carbide shank, short type
| Tool No. | Nominal | Outer diameter DC | Overall length LF | Effective length | Number of flutes ZEFP | Shank diameter DCON | Shank length LS | Neck diameter DN | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Body length LH | L/D | |||||||||
| (1) | 7832029 | PFR-R060SS06-S80CS | 6 | 80 | 15 | 2.5 | 2 | 6 | 65 | 5.4 |
| (2) | 7832030 | PFR-R080SS08-S100CS | 8 | 100 | 20 | 2.5 | 2 | 8 | 80 | 7.5 |
| (3) | 7832031 | PFR-R100SS10-S100CS | 10 | 100 | 25 | 2.5 | 2 | 10 | 75 | 9.5 |
| (4) | 7832032 | PFR-R120SS12-S110CS | 12 | 110 | 30 | 2.5 | 2 | 12 | 80 | 11.5 |
| (5) | 7832033 | PFR-R160SS16-S140CS | 16 | 140 | 40 | 2.5 | 2 | 16 | 100 | 15.5 |
| (6) | 7832034 | PFR-R200SS20-S160CS | 20 | 160 | 50 | 2.5 | 2 | 20 | 110 | 19.5 |
| (7) | 7832035 | PFR-R250SS25-S160CS | 25 | 160 | 62.5 | 2.5 | 2 | 25 | 97.5 | 24.5 |
| (8) | 7832036 | PFR-R300SS32-S170CS | 30 | 170 | 75 | 2.5 | 2 | 32 | 95 | 29.5 |
| (9) | 7832037 | PFR-R320SS32-S180CS | 32 | 180 | 80 | 2.5 | 2 | 32 | 100 | 31.5 |
Carbide shank, long type
| Tool No. | Nominal | Outer diameter DC | Overall length LF | Effective length | Number of flutes ZEFP | Shank diameter DCON | Shank length LS | Neck diameter DN | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Body length LH | L/D | |||||||||
| (1) | 7832039 | PFR-R060SS06-L100CS | 6 | 100 | 30 | 5 | 2 | 6 | 70 | 5.4 |
| (2) | 7832040 | PFR-R080SS08-L120CS | 8 | 120 | 40 | 5 | 2 | 8 | 80 | 7.5 |
| (3) | 7832041 | PFR-R100SS10-L130CS | 10 | 130 | 50 | 5 | 2 | 10 | 80 | 9.5 |
| (4) | 7832042 | PFR-R120SS12-L140CS | 12 | 140 | 60 | 5 | 2 | 12 | 80 | 11.5 |
| (5) | 7832043 | PFR-R160SS16-L160CS | 16 | 160 | 72 | 4.5 | 2 | 16 | 88 | 15.5 |
| (6) | 7832044 | PFR-R200SS20-L180CS | 20 | 180 | 90 | 4.5 | 2 | 20 | 90 | 19.5 |
| (7) | 7832045 | PFR-R250SS25-L200CS | 25 | 200 | 100 | 4 | 2 | 25 | 100 | 24.5 |
| (8) | 7832046 | PFR-R300SS32-L220CS | 30 | 220 | 120 | 4 | 2 | 32 | 100 | 29.5 |
| (9) | 7832047 | PFR-R320SS32-L230CS | 32 | 230 | 128 | 4 | 2 | 32 | 102 | 31.5 |
Carbide shank, extra long type
| Tool No. | Nominal | Outer diameter DC | Overall length LF | Effective length | Number of flutes ZEFP | Shank diameter DCON | Shank length LS | Neck diameter DN | ||
|---|---|---|---|---|---|---|---|---|---|---|
| Body length LH | L/D | |||||||||
| (1) | 7832019 | PFR-R060SS06-LL120CS | 6 | 120 | 42 | 7 | 2 | 6 | 78 | 5.4 |
| (2) | 7832020 | PFR-R080SS08-LL140CS | 8 | 140 | 56 | 7 | 2 | 8 | 84 | 7.5 |
| (3) | 7832021 | PFR-R100SS10-LL150CS | 10 | 150 | 70 | 7 | 2 | 10 | 80 | 9.5 |
| (4) | 7832022 | PFR-R120SS12-LL160CS | 12 | 160 | 84 | 7 | 2 | 12 | 76 | 11.5 |
| (5) | 7832023 | PFR-R160SS16-LL200CS | 16 | 200 | 96 | 6 | 2 | 16 | 104 | 15.5 |
| (6) | 7832024 | PFR-R200SS20-LL240CS | 20 | 240 | 120 | 6 | 2 | 20 | 120 | 19.5 |
| (7) | 7832025 | PFR-R250SS25-LL260CS | 25 | 260 | 137.5 | 5.5 | 2 | 25 | 122.5 | 24.5 |
| (8) | 7832026 | PFR-R300SS32-LL290CS | 30 | 290 | 165 | 5.5 | 2 | 32 | 125 | 29.5 |
| (9) | 7832027 | PFR-R320SS32-LL300CS | 32 | 300 | 175 | 5.5 | 2 | 32 | 125 | 31.5 |
Finishing radius end mill
Screw-in type
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEFP | Mounting diameter DCON | Screw size CRKS | Wrench size | Overall length LF | Neck diameter DN | End face diameter DCSFMS | |
|---|---|---|---|---|---|---|---|---|---|---|
| (3) | 7832090 | PFR-R100SF6 | 10 | 2 | 6.5 | M6 | 7 | 26 | 9 | 9 |
| (4) | 7832091 | PFR-R120SF6 | 12 | 2 | 6.5 | M6 | 7 | 26 | 11 | 11 |
| (5) | 7832092 | PFR-R160SF8 | 16 | 2 | 8.5 | M8 | 10 | 32 | 15 | 14.5 |
| (6) | 7832093 | PFR-R200SF10 | 20 | 2 | 10.5 | M10 | 14 | 38 | 19 | 18 |
| (7) | 7832094 | PFR-R250SF12 | 25 | 2 | 12.5 | M12 | 17 | 38 | 24 | 23 |
| (8) | 7832095 | PFR-R300SF16 | 30 | 2 | 17 | M16 | 22 | 43 | 29 | 28 |
| (9) | 7832096 | PFR-R320SF16 | 32 | 2 | 17 | M16 | 22 | 43 | 31 | 28 |
Parts (compatible body numbers are equivalent to tool Nos. (1) to (9).)
Please purchase the wrench separately.