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Threaded Insert for Cutter SUFT (SUFT12R10-VP15TF)

MILLING CHIP

Threaded Insert for Cutter SUFT (SUFT12R10-VP15TF)
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Product Description

SUFT○○○, cutter insert for end mills with replaceable tips for high precision finishing.
[Features]
· Employs a wiper insert, achieving a good finished surface even when the feed speed increases.
· Prevents chatter during side milling by making the blade length of peripheral cutting edge relatively short.
· Enables both strength and sharpness by employing smooth twist for the edge due to a newly developed seamless gash.
· Compatibility with SRF.
· Long lifespan insert material.
· Abundant series lineup.
[Application]
· Shoulder milling, ramping, 3D profiling, grooving, helical machining, pocket machining, face milling machining.

 

 

Product features and specifications

Basic specifications and features of the product

Cutter insert SUFT image
  • Inserts for rotary tools

Blade Type

Cutter Insert SUFT Product FeaturesRelated Image 1
 

High accuracy

Cutter Insert SUFT Product Features Related Image 2
 

Long life insert grade

The highly versatile Miracle Coating VP15TF and the MP8010, which demonstrates overwhelming performance in high-hardness steel and cast iron machining, can be used to machine any work material.

Cutter Insert SUFT Product Features Related Image 3
 

Compatibility

By designing a holder that is shared with model SRF, it is possible to utilize a wide variety of holders for model SRF (steel shank, carbide shank, screw-in type). Aggregation of holders is possible.
Cutter Insert SUFT Product Features Related Image 4

Performance/test information

SUF cutting function

High-precision, high-efficiency machining of flat parts
The SUF type achieves a good surface finish even at higher feed rates.
Cutter Insert SUFT Product FeaturesRelated Image 5
High hardness steel machining
The MP8010 achieves approximately three times longer tool life than conventional products.
Cutter Insert SUFT Product FeaturesRelated Image 6
Cutter Insert SUFT Product FeaturesRelated Image 7
 
<Cutting conditions>
Work material: S55C
Tools to use: SRFH20S25M
Rotation speed: 3,180min-1
Cutting speed: 200 m/min
Feed per tooth: 0.2,0.3mm/tooth
<Cutting conditions>
Work material: SKD11 (59HRC)
Tools to use: SRFH20S20L80
Insert used: SUFT20R10
Rotation speed: 1,270 min-1
Cutting speed: 80 m/min

Feed per tooth: 0.2mm/tooth
Cut: 0.2 mm
Cutting width: 5 mm
Dry cutting

 

Drawing

Unit: mm

Cutter Insert SUFT○○○Dimensional Outline Drawing

 

Usage method and usage examples

Usage method

Insert installation procedure

1. Clean the insert seat
 Use an air blower or a brush to clean the insert seat of the holder body.
2. Mounting the insert Align the concave mark on the insert with the screw tightening side of the holder body
Tighten the clamp screw while firmly pressing it against the wall surface of the insert seat.
 Use the included anti-seizure agent (MK1KS) and clamp with the recommended tightening torque.
Cutter Insert SUFT How to use

Usage examples

Cutter Insert SUFT Example of Use

 

Recommended cutting conditions

Recommended cutting condition table

  • This cutting conditions show the number of revolutions, feed speed, and depth of cut for each work material (general steel, steel alloy, heat-treated steel, high hardness steel, stainless steel, aluminum, cast iron, etc.) based on the manufacturer's recommended conditions.
  • Optimal machining conditions vary depending on the machining environment (machine tools, tool holder, etc.); therefore, please check the machining conditions (machined surface, chattering, etc.) and make corrections during use.
 

Shoulder milling (When cutting width ae is small*)

Cutter Insert SUFT Recommended Cutting Conditions 1

* When the pick feed is in the axial direction of the tool, such as when finishing a vertical wall.

 

Groove/Shoulder (When cutting width ae is large*)

Cutter Insert SUFT Recommended Cutting Conditions 2

* When the pick feed is in the radial direction of the tool, such as when finishing a flat part

Precautions for cutting conditions

Note 1 These cutting conditions are a guideline for the standard type steel shank. If chattering or insert chipping occurs during machining, reduce the cutting width, depth of cut, or feed per tooth.
Note 2 Cutting speed is the value at tool outer diameter D1 . Calculate the tool rotation speed using the following formula.
  Tool rotation speed n (min-1 ) = 1,000 × cutting speed vc ÷ tool outer diameter D1 ÷3.14
Note 3 Please note the following points when using MP8010 to machine high-hardness steel.

  • Keep the overhang as short as possible.
  • We recommend using a carbide shank.
  • In order to prevent breakage, please be especially careful when setting the depth of cut.
Part Number
SUFT12R10-VP15TF
Part NumberPriceNameMinimum Order Qty.Volume DiscountDays to ShipShape (First Character in Model Number) Work Material L1
(mm)
D1
(mm)
S1
(mm)
F1
(mm)
RE
(mm)
Notation Symbol Grade Symbol Trusco Code

฿ 3,578.00

MILLING CHIP 2 Piece(s) 40 Day(s) OthersSteel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material101231.21SUFT12R10VP15TF661-7824

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  1. 1
 

Basic Information

Clearance Angle Others No. of Usable Corners 1 Honing F
Material Type Coating Compatible Cutter SUF

Please check the type/dimensions/specifications of the part SUFT12R10-VP15TF in the Threaded Insert for Cutter SUFT series.

Products with similar specification

Part Number
SUFT10R10-VP15TF
SUFT10R20-MP8010
SUFT10R20-VP15TF
SUFT12R20-MP8010
SUFT12R20-VP15TF
SUFT12R30-MP8010
Part NumberPriceMinimum Order QtyVolume DiscountDays to ShipShape (First Character in Model Number) Work Material L1
(mm)
D1
(mm)
S1
(mm)
F1
(mm)
RE
(mm)
Notation Symbol Grade Symbol Trusco Code

฿ 3,452.00

2 Piece(s) 40 Day(s) OthersSteel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material8.5102.611SUFT10R10VP15TF661-7760

฿ 3,182.00

1 Piece(s) 40 Day(s) S (Square)Cast Iron / High-Hardness Material8.5102.612SUFT10R20MP8010-

฿ 3,452.00

2 Piece(s) 15 Day(s) OthersSteel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material8.5102.612SUFT10R20VP15TF661-7786

฿ 3,578.00

1 Piece(s) 40 Day(s) OthersCast Iron / High-Hardness Material101231.22SUFT12R20MP8010661-7832

฿ 3,578.00

2 Piece(s) 15 Day(s) OthersSteel / Stainless Steel / Cast Iron / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material101231.22SUFT12R20VP15TF661-7841

฿ 3,296.00

1 Piece(s) 15 Day(s) S (Square)Cast Iron / High-Hardness Material101231.23SUFT12R30MP8010-