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Insert for WJX series double-sided insert type radius cutter for high feed machining JOMU (JOMU090512ZZER-M-MC7020)

MILLING CHIP

Insert for WJX series double-sided insert type radius cutter for high feed machining JOMU (JOMU090512ZZER-M-MC7020)
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Product Description

[Features]
·Insert for WJX series double-sided insert type radius cutter for high-feed machining
·Flank face shape for ramping
·Supports a variety of machining conditions
·Increased thickness prevents insert chipping and body damage
·Excellent chip control due to unique cutting edge ridgeline

Product features and specifications

Basic specifications and features of the product

■Cutting edge design that realizes reliable work

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 1

<Wipe blade>
The wiper edge provides a good finished surface in rough machining areas.

<Straight cutting edge>
A straight line is secured up to the maximum depth of cut (APMX), maintains stable high feed milling even during interrupted cutting.

<Secondary cutting edge>
Since the cutting edge is straight, cutting chips are generated stably even during steep ramping.

PVD coated carbide grade for cutting process by rolling
[MP6100/MP7100/MP9100 Series]

TOUGH-Σ Technology (Tough-Sigma Technology)

Achieves toughness (TOUGH) by integrating excellent coating technology (Σ).

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 2

■VP15TF
VP15TF is a PVD coated carbide grade with a good balance of high abrasion resistance and wear resistance, and enables stable machining.

■VP30RT
VP30RT has excellent wear resistance and is ideal for machining stainless steel and strong intermittent cutting of general steel.

CVD Coated Carbide Grade for Steel / Stainless Steel Cutting Process by Rolling
[MC7020]

It suppresses crater abrasion that occurs in the high-speed region and achieves stable machining even in high-efficiency machining.

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 3

MC7020 coating structure

  • Improved abrasion resistance
    Fine grain high abrasion resistance Al2O3 layer and fine fibrous TiCN layer provide excellent abrasion resistance in high-speed steel / stainless steel cutting process by rolling.
  • Improved wear resistance
    By adopting a dedicated cemented carbide base material with excellent toughness and thermal crack resistance, sudden breakage of the cutting edge is suppressed.
  • Suppression of abnormal damage
    "All-Black Super-Even Coating" on an extremely smooth surface suppresses abnormal damage such as welding chipping.

Comparison of coating surfaces

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 4

Conventional Coating/All Black Super Even Coating

Performance/test information

[Cutting Performance]

■Ductile cast iron FCD700 wear resistance comparison

It has excellent wear resistance and can extend the service life.

Insert JOMU for double-side insert type radius cutter WJX series for high-feed machining Performance and test information 2

"Cutting Conditions"
Work Material: FCD700
Cutter diameter: DCX=⌀32 mm
Insert: JOMU090512ZZER-M
Cutting speed: vc = 200 m/min
feed rate: fz=0.8mm/t.
Depth of cut: ap=1.2mm
Cut width: ae=15mm
Machining form: Dry cutting, single blade cutting

■Stainless steel SUS304 Wear resistance comparison

Stable life is possible by suppressing notch wear.

Insert for WJX series double-sided insert type radius cutter for high-feed machining JOMU Performance/test information 3

"Cutting Conditions"
Work Material: SUS304
Cutter diameter: DCX=⌀50 mm
Insert: JOMU090512ZZER-L
Cutting speed: vc = 150 m/min
feed rate: fz=0.6mm/t.
Depth of cut: ap=0.9mm
Cut width: ae=35mm
Machining form: Dry cutting, single blade cutting

Drawing

Double-faced insert type radius cutter WJX series insert for high-feed machining JOMU outline drawing

The standard product is right-handed (R) only.

Usage method and usage examples

Usage examples

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Usage example

Recommended cutting conditions

Recommended cutting condition table

[WJX09]

■Correction factor by tool runout

Please use by multiplying the recommended cutting conditions by the correction factor for each tool runout.

Insert JOMU for double-sided insert type radius cutter WJX series for high-feed machining Table 1 of recommended cutting conditions

DCON = mounting diameter (Shank diameter)

■Cutting speed (Dry cutting)

Insert JOMU for double-sided insert type radius cutter WJX series for high feed machining Table 2 of recommended cutting conditions

■Depth of cut and feed rate

Insert JOMU for double-sided insert type radius cutter WJX series for high-feed machining Table 3 of recommended cutting conditions

Applicable work material

Insert for WJX series double-sided insert type radius cutter for high feed machining JOMU Applicable work material

Selection support information

Chip breaker system

Insert JOMU selection support information for double-sided insert type radius cutter WJX series for high feed machining
Part Number
JOMU090512ZZER-M-MC7020
Part NumberPriceNameMinimum Order Qty.Volume DiscountDays to ShipNotation Symbol S
(mm)

฿ 454.00

MILLING CHIP 1 Piece(s) 15 Day(s) JOMU090512ZZER-M4.75

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Basic Information

Shape (First Character in Model Number) Others Work Material Steel / Stainless Steel Clearance Angle Others
No. of Usable Corners 6 RE(mm) 1.2 Precision M
Honing E Grade Symbol MC7020 Material Type Coating
Preferred Hand Right-handed IC(mm) 9.525 BS(mm) 0.88

Please check the type/dimensions/specifications of the part JOMU090512ZZER-M-MC7020 in the Insert for WJX series double-sided insert type radius cutter for high feed machining JOMU series.

Products with similar specification

Part Number
JOMU090512ZZER-L-MC7020
JOMU090512ZZER-R-MC7020
Part NumberPriceMinimum Order QtyVolume DiscountDays to ShipNotation Symbol S
(mm)

฿ 454.00

1 Piece(s) 15 Day(s) JOMU090512ZZER-L4.73

฿ 454.00

1 Piece(s) 15 Day(s) JOMU090512ZZER-R4.83