Insert for WJX series double-sided insert type radius cutter for high feed machining JOMU

Brand :

MITSUBISHI MATERIALS

Caution

Product Description

[Features]
·Insert for WJX series double-sided insert type radius cutter for high-feed machining
·Flank face shape for ramping
·Supports a variety of machining conditions
·Increased thickness prevents insert chipping and body damage
·Excellent chip control due to unique cutting edge ridgeline

Product features and specifications

Basic specifications and features of the product

■Cutting edge design that realizes reliable work

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 1

<Wipe blade>
The wiper edge provides a good finished surface in rough machining areas.

<Straight cutting edge>
A straight line is secured up to the maximum depth of cut (APMX), maintains stable high feed milling even during interrupted cutting.

<Secondary cutting edge>
Since the cutting edge is straight, cutting chips are generated stably even during steep ramping.

PVD coated carbide grade for cutting process by rolling
[MP6100/MP7100/MP9100 Series]

TOUGH-Σ Technology (Tough-Sigma Technology)

Achieves toughness (TOUGH) by integrating excellent coating technology (Σ).

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 2

■VP15TF
VP15TF is a PVD coated carbide grade with a good balance of high abrasion resistance and wear resistance, and enables stable machining.

■VP30RT
VP30RT has excellent wear resistance and is ideal for machining stainless steel and strong intermittent cutting of general steel.

CVD Coated Carbide Grade for Steel / Stainless Steel Cutting Process by Rolling
[MC7020]

It suppresses crater abrasion that occurs in the high-speed region and achieves stable machining even in high-efficiency machining.

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 3

MC7020 coating structure

Improved abrasion resistance
Fine grain high abrasion resistance Al2O3 layer and fine fibrous TiCN layer provide excellent abrasion resistance in high-speed steel / stainless steel cutting process by rolling.

Improved wear resistance
By adopting a dedicated cemented carbide base material with excellent toughness and thermal crack resistance, sudden breakage of the cutting edge is suppressed.

Suppression of abnormal damage
"All-Black Super-Even Coating" on an extremely smooth surface suppresses abnormal damage such as welding chipping.

Comparison of coating surfaces

Double-side insert type radius cutter WJX series insert for high-feed machining JOMU Related image 4

Conventional Coating/All Black Super Even Coating

Performance/test information

[Cutting Performance]

■Ductile cast iron FCD700 wear resistance comparison

It has excellent wear resistance and can extend the service life.

Insert JOMU for double-side insert type radius cutter WJX series for high-feed machining Performance and test information 2

"Cutting Conditions"
Work Material: FCD700
Cutter diameter: DCX=⌀32 mm
Insert: JOMU090512ZZER-M
Cutting speed: vc = 200 m/min
feed rate: fz=0.8mm/t.
Depth of cut: ap=1.2mm
Cut width: ae=15mm
Machining form: Dry cutting, single blade cutting

■Stainless steel SUS304 Wear resistance comparison

Stable life is possible by suppressing notch wear.

Insert for WJX series double-sided insert type radius cutter for high-feed machining JOMU Performance/test information 3

"Cutting Conditions"
Work Material: SUS304
Cutter diameter: DCX=⌀50 mm
Insert: JOMU090512ZZER-L
Cutting speed: vc = 150 m/min
feed rate: fz=0.6mm/t.
Depth of cut: ap=0.9mm
Cut width: ae=35mm
Machining form: Dry cutting, single blade cutting