Ionizer IZS40/41/42 Series
Brand :
SMC
Caution
- Please refer to the manufacturer's catalog for specification details.
- The products shown in the image may be representative images only. Please refer to the manufacturer's catalog for shape details.
Product Description
[Features]
· Reduced maintenance and adjustment work due to auto balance sensor.
· Uses low-maintenance emitter cartridges.
· Standard type IZS40
Simple operation, just power on to use.
· Feedback sensor type IZS41
Feedback sensor provides high-speed ionization.
· Dual AC type IZS42
Uses dual AC method to reduce electrical potential amplitude of workpiece.
Ionizer, IZS40/IZS41/IZS42 Series Specifications
| Ionizer Model | IZS40 | IZS41-□□ (NPN) | IZS41-□□P (PNP) | IZS42-□□ (NPN) | IZS42-□□P (PNP) | |
|---|---|---|---|---|---|---|
| Ion Generation Method | Corona discharge type | |||||
| Voltage Application Method | AC, DC | AC, Sensing AC, DC | Dual AC | |||
| Applied Voltage | ±7,000 V | ±6,000 V | ||||
| Offset Voltage* | Within ±30 V | |||||
| Air Purge | Fluid | Air (clean dry air) | ||||
| Operating Pressure | 0.5 MPa or less | |||||
| Proof Pressure | 0.7 MPa | |||||
| Connecting Tube Diameter | ø6 (diameter 6 mm), ø8 (diameter 8 mm), ø10 (diameter 10 mm) | |||||
| Current Consumption | 330 mA or less | 440 mA or less (Sensing AC, Automatic run / Manual run: 480 mA or less) | 700 mA or less (Automatic run / Manual run: 740 mA or less) | |||
| Power Supply Voltage | 21.6 V DC to 26.4 V DC (24 V DC ±10% or less) | |||||
| Power Supply Voltage with Transition Wiring | - | 24 V DC to 26.4 V DC | ||||
| Input Signal | Discharge Stop Signal | - | Connected to 0 V Voltage range: 5 V DC or less Current consumption: 5 mA or less | Connected to +24 V Voltage range: 19 V DC to power supply voltage Current consumption: 5 mA or less | Connected to 0 V Voltage range: 5 V DC or less Current consumption: 5 mA or less | Connected to +24 V Voltage range: 19 V DC to power supply voltage Current consumption: 5 mA or less |
| Maintenance Detection Signal | ||||||
| Output Signal | Maintenance Detection Signal | - | Max. load current: 100 mA Residual voltage: 1 V or less (load current at 100 mA) Max. applied voltage: 26.4 V DC | Max. load current: 100 mA Residual voltage: 1 V or less (load current at 100 mA) | Max. load current: 100 mA Residual voltage: 1 V or less (load current at 100 mA) Max. applied voltage: 26.4 V DC | Max. load current: 100 mA Residual voltage: 1 V or less (load current at 100 mA) |
| Error Signal | ||||||
| Function | Incorrect high-voltage discharge detection (Ion discharge stops during detection) | Offset voltage control with the built-in sensor, maintenance detection, incorrect high-voltage discharge detection (stops discharge during detection), ion discharge stop input, transition wiring, remote controller (sold separately), external sensor connection | ||||
| Effective De-ionizing Distance | 50 to 2,000 mm | 50 to 2,000 mm(Sensing AC mode: 200 to 2,000 mm, Manual run / Automatic run: 100 to 2,000 mm) | 50 to 2,000 mm (Manual run / Automatic run: 100 to 2,000 mm) | |||
| Ambient Operating Temperature and Fluid Operating Temperature | 0 to 40°C | |||||
| Ambient Humidity | 35 to 80% RH (with no condensation) | |||||
| Material | Body cover: ABS, Emitter cartridge: PBT, Emitter: tungsten, single crystal silicon | |||||
| Impact Resistance | 100 m/s2 | |||||
| Standards/Directive | CE (EMC Directive: 2004/108/EC) | |||||
*When the air purge is performed between a charged object and an ionizer at a distance of 300 mm.
Dimensional Outline Drawing
(Unit: mm)
Ionizer/IZS40 dimensional drawing
A Dimension
- Compatible Tube O.D. 6 mm: 13 mm
- Compatible Tube O.D.8 mm: 15 mm
- Compatible Tube O.D.10 mm: 22 mm
N: (number of emitter cartridges, L: Dimension
| Part No. | n | L (mm) |
|---|---|---|
| IZS40-340 | 5 | 340 |
| IZS40-400 | 6 | 400 |
| IZS40-460 | 7 | 460 |
| IZS40-580 | 9 | 580 |
| IZS40-640 | 10 | 640 |
| IZS40-820 | 13 | 820 |
| IZS40-1120 | 18 | 1,120 |
| IZS40-1300 | 21 | 1,300 |
| IZS40-1600 | 26 | 1,600 |
| IZS40-1900 | 31 | 1,900 |
| IZS40-2320 | 38 | 2,320 |
| IZS40-2500 | 41 | 2,500 |
(Unit: mm)
End Bracket / IZS40-BE dimensional drawing
Structure Drawing
IZS40 Series structure drawing
IZS41/IZS42 Series structure drawing
| No. | Name |
|---|---|
| 1 | Ionizer |
| 2 | Emitter cartridge |
| 3 | Single-action fitting |
| 4 | End bracket |
| 5 | Intermediate bracket |
| 6 | Feedback sensor |
| 7 | Auto balance sensor [high accuracy type] |
| 8 | Power supply cable (for IZS40) |
| 9 | Power supply cable (for IZS41/42) |
IZS40 Wiring
Wire cables according to the circuitry and wiring chart.
- 1.Grounding of F.G. (signal name) cable
Ensure that the F.G. cable is grounded with a ground resistance of 100Ω or less. The signal name F.G. shown in the wiring chart is used as a reference electric potential for de-ionization. If the ground terminal is not properly grounded, the optimal offset voltage cannot be attained and it may cause equipment failure. Ensure that the F.G. cable is grounded with a ground resistance of 100Ω or less. - 2.Connection circuit ("POWER" connector)
e-CON is used as the connector part for IZS40 wiring. Connector with cable and without cable may be selected during the power supply cable selection when placing an order. When only e-CON is required, order as a part. (*Cable should be acquired by the customer.)
Wiring Chart
| Number Stamped on Connector | Signal Name | Description |
|---|---|---|
| 1 | 24 V DC | Connect power supply to operate ionizer. |
| 2 | 0 V | |
| 3 | F.G. | Ensure grounding with a ground resistance of 100Ω or less to use as a reference electric potential for ionizer. If not grounded, performance cannot be obtained and equipment failure could also occur. |
| 4 | - | Unused |
IZS40 Connection Circuit
Ionizer (IZS40) connection circuit diagram
- *Ground with a ground resistance of 100Ω or less.
- *If cables are supplied by the customer, the color of the cables in the diagram may change according to the color of the cables used by the customer.
IZS41/IZS42 Wiring
Detailed image of IZS41/IZS42 connector housing pins
Wiring Chart
| Pin No. | Cable Color | Cable Size | Signal Name | Signal Direction | Description |
|---|---|---|---|---|---|
| A1 | Brown | AWG20 AWG28 | +24 V DC | IN | Connect power supply to operate ionizer. |
| B1 | |||||
| A2 | Blue | 0 V | IN | ||
| B2 | |||||
| A3 | Green | F.G. | - | Ensure grounding with a ground resistance of 100Ω or less to use as a reference electric potential for ionizer. If not grounded, performance cannot be obtained and equipment failure could also occur. | |
| B3 | Yellow-green | Discharge Stop Signal | IN | Input signal to turn ion discharge ON/OFF. NPN specification: Stop ion discharge by connecting to 0 V. (Starts discharging ion when disconnected) PNP specification: Stop ion discharge by connecting to +24 V DC. (Starts discharging ion when disconnected) | |
| A4 | Gray | Maintenance Detection Signal | IN | Input signal when determining the necessity of electrode maintenance. | |
| B4 | Yellow | Maintenance Detection Signal | OUT (A-contact) | Turns ON when electrode is dirty and requires cleaning. | |
| A5 | Purple | Error Signal | OUT (Contact point B) | Turns OFF when there is an abnormality with power supply, ion discharge, the connected sensor or CPU operation. (ON when there are no abnormalities) | |
| B5 | White | Unused | - | - |
*Refer to catalog for cable specifications.
Frequencies
| Switch Set No. of Frequency Selected | Frequency Hz, remote controller settings | ||
|---|---|---|---|
| IZS40 | IZS41 | IZS42 | |
| 0 | 1 | Remote controller* | Remote controller* |
| 1 | 3 | 1 | 0.1 |
| 2 | 5 | 3 | 0.5 |
| 3 | 8 | 5 | 1 |
| 4 | 10 | 10 | 3 |
| 5 | 15 | 15 | 5 |
| 6 | 20 | 20 | 10 |
| 7 | 30 | 30 | 15 |
| 8 | DC+ | DC+ | 20 |
| 9 | DC- | DC- | 30 |
*Set when using remote controller.
IZS41/IZS42 Wiring Circuit
NPN specification wiring circuit diagram
*Ground with a ground resistance of 100Ω or less.
PNP specification wiring circuit diagram
*Ground with a ground resistance of 100Ω or less.
Specific Product Precautions
- *This product is intended for use with general factory automation (FA) equipment.
If considering using the product for other applications (especially those stipulated in the Safety Instructions), contact SMC beforehand. - *Use this product within the specified voltage and temperature range.
Using outside of the specified voltage may cause malfunction, damage, electric shock or fire. - *Use clean compressed air as fluid (air quality class 2.6.3 or greater according to ISO8573-1:2001 is recommended).
Never use flammable gas or explosive gas as the fluid. This may cause fire or an explosion. Consult with SMC regarding use of any fluids other than compressed air. - *This product is not an explosion-proof structure.
Never use this product in locations where a dust explosion may occur or in an atmosphere where flammable or explosive gases are used. This may cause fire. - *This product is not available with clean specification.
This product is not washed. When taking into a clean room, flush for several minutes and confirm the required level of cleanliness before use. Minute particles are generated due to emitter wear during ionizer operation. - *Refer to the catalog for further information on this product.