A Small Laser Displacement Sensor HL-G1 Series

Brand :
PANASONIC

Caution

    Product Description

    The high accuracy resolution of 0.5μm and the LED digital display has been used for various applications at the production site.

    [Features]
    · A seal software has been used for settings and evaluation.
    · A collective setting of a maximum 16 sensors is possible.
    · Monitoring or data buffering of the amount of light received waveform or accumulation of the data required for analysis can be done easily.
    · Selection of language can be done at the time of installation.
    · The measured data is stored and displayed
    · The data measured in the past can be calibrated and displayed which enables comparison and analysis.
    · The amount of light received displayed as waveform is displayed as cell unit of the photo detectors.
    · The measurement value and output of every terminal is displayed.
    · Screen showing data on measurement value and sensor settings.
    · The status of the sensor can be confirmed from a distant location and the settings can be performed easily by combining it with programmable display device GT02/GT12 series
    · You can choose from Japanese, English, Chinese and Korean

    Product features details

    Excellent cost-effectiveness
    CMOS laser displacement sensor standard

    Product feature details 01 of small laser displacement sensor HL-G1 series
    Product feature details 02 of small laser displacement sensor HL-G1 series
    The manufacturer has obtained CE, Korean KC, and FDA.
    CE: EMC directive

    High-precision measurement and data analysis using a PC can be realized with this 1 unit

    Product feature details 03 of small laser displacement sensor HL-G1 series
    Quick
    Settings such as sampling cycle and output can be easily set on the spot while looking at the digital display. Contributes to the rapid launch of the equipment.

    Compact
    Compact size is realized by integrating the built-in controller and digital display unit. The manufacturer has brought together the manufacturer's miniaturization technologies. Easy to install in a small gap or robot arm.

    Friendly
    An interface is available to further improve usability. It realizes higher-grade operation and analysis using a PC/display.

    Basic Performance

    High resolution 0.5 μm
    The high-precision measurement with a resolution of 0.5 μm and the ease of use of the LED digital display make it useful in various applications at production sites around the world.

    Easy setting while looking at the digital display
    Since the sensor body is equipped with a digital display, you can easily make settings while checking the amount of displacement.
    Product feature details 04 of small laser displacement sensor HL-G1 series
    Condensed various functions in a compact body
    It has a built-in controller and digital display, and has a compact shape.
    Product feature details 05 of small laser displacement sensor HL-G1 series
    Protective structure, IP67
    Since it has a protective structure of IP67, it can be used even in environments with a lot of water and dust. Also, since a metal sleeve is inserted in the mounting hole, it can be tightened firmly up to 0.8 N·m.
    Product feature details 06 of small laser displacement sensor HL-G1 series
    Easy to install in equipment and lines
    The functions of the controller are integrated into the sensor body. Eliminates the need for controller installation and installation space.
    Product feature details 07 of Small laser displacement sensor HL-G1 series
    Lightweight body that can also be used for movable part
    The lightweight resin body, which weighs approx. 70 g, can also be installed on a slider or robot arm. In addition, a cable with excellent flex resistance is used as standard.
    Product feature details 08 of small laser displacement sensor HL-G1 series

    Function

    Timing input and multi-input
    In addition to the timing input, the following inputs can be selected according to the application.
    ・ Zero set on/off
    ・ Reset
    ・ Memory switching
    ・ Laser control
    ・ Teaching
    ・ Storage

    3 outputs and 2 analog outputs
    Since it is equipped with 3 outputs, it can be used as a HI/GO/LOW judgment output or alarm output. Furthermore, the analog output is equipped with a voltage output and a current output.

    NPN/PNP bipolar compatible [Global support]
    Since 1 part number supports both NPN/PNP polarities by wiring, the number of registered part numbers for maintenance can be reduced.

    Memory switching function
    You can save up to 4 sensor settings. Since the settings can be easily switched, the setup of the device can be changed smoothly.

    High-performance type (HL-G1□-S-J/HL-G1□-RS-J)

    Equipped with a communication interface enables data communication with higher-level devices such as PLC
    A 1: 1 connection using RS-422 or up to 16 HL-G1 series units using RS-485 can be connected, and measured values can be returned from the HL-G1 series in response to the request message from the PLC. When using the manufacturer's PLC*, it is possible to easily operate the settings of the HL-G1 series and acquire the measurement output by using the PLC data write/read commands (F145, F146).
    * Compatible PLC: FP0R, FPΣ, FP-X
    Product feature details 09 of small laser displacement sensor HL-G1 series

    Sensor Setting / Evaluation Tool Software HL-G1SMI
    Up to 16 sensors can be set at once. You can easily collect the data required for analysis, such as monitoring the received amount waveform and data buffering. You can select each language during installation.


    ・ Data buffering
    Accumulates and displays measurement data. Since it can be displayed on top of the data measured in the past, it can be compared and analyzed.
    ・ Received waveform display
    The amount of light received is displayed for each cell of the light receiving element.
    ・ Measured value display
    The measured value and the output status of each terminal are displayed.
    Product feature details 10 of small laser displacement sensor HL-G1 series
    Required operating environment
     OS type32 bit / 64 bitEditionService Pack
    OSMicrosoft Windows 732 bit / 64 bitProfessionalN/A
    Microsoft Windows 8.1Pro
    Microsoft Windows 10
    CPUProcessors above 2 GHz (GHz)
    GraphicSXGA (1,280 × 1,024 full color) or higher
    Memory2 GB or less
    Hard diskFree space 100 MB or more
    USB interfaceUSB 2.0 full speed (USB 1.1 compatible) compliant

    (*1): The tool software supports the following languages. You can select it during installation.
    ・ Japanese/English/Korean/Chinese
    (*2):

    Screen data for measurement value display and sensor setting
    By combining with the programmable display GT02/GT12 series, you can easily check the status of the sensor and set it from a distance. You can select Japanese, English, Chinese, or Korean.
    Product feature details 11 of small laser displacement sensor HL-G1 series
    Please select the programmable display from the following models.
    Power supply: 24 V
    Communication ports: RS422/RS485
    ・AIG02GQ14D
    ・AIG02MQ15D
    ・AIG12GQ14D/AIG12GQ15D
    ・AIG12MQ14D/AIG12MQ15D

    Multilingual [Global support]
    Tool software and screen data are available not only in Japanese and English, but also in Chinese and Korean, supporting equipment and facilities that are active around the world.

    Product Specifications

    ItemTypeDiffused reflective typeSpecular reflection type
    Model numberStandard TypeHL-G103-A-C5HL-G105-A-C5HL-G108-A-C5HL-G112-A-C5HL-G125-A-C5HL-G103A-RA-C5
    High-performance typeHL-G103-S-JHL-G105-S-JHL-G108-S-JHL-G112-S-J--
    Measurement center distance30 mm50 mm85 mm120 mm250 mm26.3 mm
    Measurement range±4 mm±10 mm±20 mm±60 mm±150 mm±2 mm
    Resolution0.5 μm1.5 μm2.5 μm8 μm20 μm0.5 μm
    Linearity±0.1% F.S.±0.3% F.S.±0.2% F.S.
    Temperature characteristics±0.08%F.S./℃
    Light SourceRed semiconductor laser class 2 (Specular reflection type is class 1) [JIS/IEC/FDA (*2)]
    Maximum output: 1 mW (specular reflection type is 0.39 mW), emission peak wavelength: 655 nm
    Beam diameter (*3)0.1 × 0.1 mm0.5 × 1.0 mm0.75 × 1.25 mm1.0 × 1.5 mm1.75 × 3.5 mm0.1 × 0.1 mm
    Light-receiving elementCMOS image sensor
    Power supply voltageIncludes 24 V DC ±10%, ripple 0.5 (PP)
    Current Consumption100 mA or less
    Sampling cycle200 μs, 500 μs, 1 ms, 2 ms
    Analog
    Output
    VoltageOutput range: 0 to 10.5 V (normal), 11 V (alarm) output impedance: 100 Ω
    CurrentOutput range: 3.2 to 20.8 mA (normal), 21.6 mA (alarm) load impedance: 300 Ω or less
    Output
    (OUT1, OUT2, OUT3)
    Judgment output or alarm output (Setting switching type)
    NPN transistor open collector / PNP transistor open collector (Switch system)

    〈When NPN output is selected〉
    ・ Maximum inflow current: 50 mA
    ・ Applied voltage: 3 to 24 V DC (output between 0 V)
    ・ Residual voltage: 2 V or less (with inflow current 50 mA)

    〈When PNP output is selected〉
    ・ Maximum outflow current: 50 mA
    ・ Residual voltage: 2.8 V or less (with outflow current of 50 mA)
    Output operationOpen when ON (during output operation)
    Short-circuit protectionequipment (Automatic return)
    NP switching inputWhen connected to 0 V: NPN output operation, when connected to 24 V DC for power supply: PNP output operation
    Timing InputWhen NPN output is selected: Operation when connected to 0 V, or operation during connection (depends on settings)
    When PNP output is selected: Operation when connected to external power supply +, or operation while connected (depends on settings)
    Multi inputZero set, zero set off, reset, memory switching, teaching, saving, laser control depending on input time
    ・ When NPN output is selected: Depends on the time to connect to 0 V / When PNP output is selected: Depends on the time to connect to the external power supply +
    Communication interface
    (Equipped with high-performance type)
    RS-422 or RS-485 (Switch system)
    Baud rate: 9,600/19,200/38,400/115,200/230,400/460,800/921,600 bps,
    data length 8-bit, stop bit length 1-bit, no parity check, with BCC, data delimiter: CR
    Indi
    cator
    light
    Laser radiation indicator lightGreen LED (lights up when laser is emitted)
    Alarm indicator lightOrange LED (lights when measurement is not possible due to insufficient light or excessive light)
    Output indicator lightYellow LED × 3
    Digital display partRed LED 5 1/2 digit display
    Degree of contamination2
    Operating Altitude2,000 m or less
    Environmental resistance

     
    Protective EnclosureIP67 (IEC)
    Ambient operating temperature-10 to 45°C (however, do not freeze), during storage: -20 to 60℃ (however, do not freeze)
    Operating ambient humidity35 to 85%. RH (however, no condensation), when stored: 35 to 85% (however, no condensation)
    Ambient illuminance usedIncandescent light: Light receiving surface illuminance 3,000 lx or less (*4)
    Insulation Resistance20 MΩ or more at 250 V DC mega, all terminals batch / between cases
    Withstand Voltage1,000 V AC, 1 minute, all terminals batch / between cases
    Vibration ResistanceDurability 10 to 55 Hz (period 1 minute) double amplitude 1.5 mm XYZ 2 hours in each direction
    Impact Resistance500 m/s^2 (approx. 50 G) XYZ 3 times in each direction
    MaterialBody case: PBT, front cover: Acrylic, cable: PVC
    CableStandard type: 0.1 mm^2, 10-wire flexible cable with 5 m, high-performance type: With 14-wire connector with flexible cable 0.5 m
    Cable extensionStandard type: It cannot be extended, high-performance type: It can be extended up to a total length of 20 m with an optional (sold separately) extension cable
    WeightStandard TypeMain body weight: Approximately 70 g (excluding cable), approximately 320 g (including cable), packing weight: Approx. 380 g
    High-performance typeMain body weight: Approximately 70 g (excluding cable), approximately 110 g (including cable), packing weight: Approx. 160 g
    AccessoriesLaser warning label: 1 set

    (*1): The measurement condition without specification is the power supply voltage: 24 V DC, ambient temperature: 20°C, sampling cycle: 500 μs, average number of times: 1,024 times, measurement center distance, target object: White ceramic (specular reflection type is aluminum vapor deposition surface reflector), analog output.
    (*2): It complies with FDA Regulations (21 CFR 1040.10 and 1040.11) in accordance with the provisions of Laser Notice No. 50 (2007.6.24) of the FDA Regulations.
    (*3): The size at the measurement center distance. It is defined as 1/e^2 (approx. 13.5%) of the central light intensity.
              If there is light leakage outside the definition range and the reflectance around the detection point is higher than that of the detection point, it may be affected.
    (*4): The measured value fluctuation due to the ambient illuminance is ±0.1% FS or less.

    App. Example

    Small Laser displacement sensor HL-G1 series height control of coating nozzle

    Height control of coating nozzle

    Small Laser displacement sensor HL-G1 series wafer positioning

    Wafer positioning

    Small laser displacement sensor HL-G1 series eccentricity measurement of metal shaft

    Eccentricity measurement of metal shaft

     
    Small laser displacement sensor HL-G1 series substrate warpage detection

    Detection of board warpage

    Small laser displacement sensor HL-G1 series plate thickness measurement

    Plate thickness measurement

    Small laser displacement sensor HL-G1 series sheet slack inspection

    Sheet slack inspection

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