High Speed and Highly Accurate Laser Sensor HL-C2 Series

Brand :
PANASONIC

Caution

    Product Description

    The 3 industry-leading levels of performance have been installed.

    [Features]
    The 3 industry-leading levels of performance have been installed

    Product features details

    No. 1 in the industry for application compatibility with 34 types of sensor head variations *

    * As of October 2015

    Product feature details 01 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 02 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    The manufacturer has obtained CE, Korean S Mark, Korean KC, and FDA.
    CE: EMC directive
    FDA: Korean safety certification "S mark"
    except for some models: Only some models

    Dedicated CMOS specialized for measurement「HDLC-CMOS sensor」

    Ultra-high-speed arithmetic processing

    Developed HDLC-CMOS sensor dedicated for HL-C2 series. The latest CMOS process technology and "system-on-chip" integration of signal processing circuits on the light-receiving element chip have resulted in a high-density light-receiving cell and limit processing speed.
    HDLC: High Density Linear Cell
    Digital transmission between the sensor head and controller using a dedicated IC specialized for high-speed processing and a unique algorithm. Both high-speed transmission of measured values and stability are achieved.
    Product feature details 03 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 04 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Sharp and fine projection laser「MSGB」

    Achieves ideal laser light with the manufacturer's unique optical technology and aperture structure. In addition, a new algorithm is installed in the light projection amount adjustment function to maintain the ideal light projection state.
    MSGB: Micro Spot Gaussian Beam
    Product feature details 05 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Image figure

    HL-C201A approx. ø20 μm
    HL-C203B approx. ø30 μm
    HL-C205B approx. ø70 μm
    HL-C208B approx. ø100 μm
    HL-C211B approx. ø80 μm
    HL-C235BE approx. ø250 μm
    (HL-C235CE-W approx. ø400 μm)

    Achieve a stable optical path length「HiR lens」

    Newly designed high-resolution lens to reduce lens aberrations to the utmost limit. It has become possible to image light from all angles on the light receiving part at a very small point, achieving even higher precision.
    HiR: High Resolution
    Product feature details 06 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Dedicated for specular reflection

    Stable measurement is possible due to the transmission / reception separation structure
    ■HL-C201A-SP2 (M), HL-C201A-SP3 (M)
    By separating the laser light emitting part and the light receiving part, it is possible to capture the detection point on the central axis of the camera lens.

    Product feature details 07 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    The dropping point of the nozzle and the measurement point of the displacement sensor could not be the same.
    By making the dropping point and the measuring point coaxial, stable measurement is possible.

    Stable measurement is possible due to the transmission / reception separation structure
    A total of 4 models with 2 types of shapes are available.

    Measurement center distance: 8 mm
    ・ Small Spot Type
    HL-C201A-SP2
    ・ Line Spot Type
    HL-C201A-SP2M
    Measurement center distance: 15 mm
    ・ Small Spot Type
    HL-C201A-SP3
    ・ Line Spot Type
    HL-C201A-SP3M
    Product feature details 08 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Units: mm

    Product feature details 09 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    For both diffuse reflection and specular reflection

    Diffuse reflection and specular reflection can be used properly with the same model
    ■HL-C203B (-MK), HL-C205□(-MK), HL-C208□(-MK), HL-C211□(-MK), HL-C235□E (-MK), HL-C235CE-W (MK)

    Product feature details 10 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
     

    For measurement of automobiles and automobile parts [Production equipment for automobiles and automobile parts]

    Product feature details 11 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Supports various workpieces with measurement mode settings
    You can select the ideal digital processing according to the object to be measured.

    Product feature details 12 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Long-distance sensor head available
    A lineup of long-distance sensor heads with a measurement center distance of 110 mm and 350 mm.
    By increasing the distance between workpieces, the risk of sensor damage due to workpiece contact can be reduced.
    ・ Measurement center distance 110 ±15 mm
    HL-C211B (-MK), HL-C211C (-MK)
    ・ Measurement center distance 300 ±50 mm
    HL-C235BE (-MK), HL-C235CE (-MK)
    ・ Measurement center distance 300 ±200 mm
    HL-C235CE-W (MK)
    Line spot type available
    Line Spot Types that are not easily affected by the metal surface are available at each measurement center distance.

    Even if the surface looks flat, there are minute irregularities on the surface when magnified.
    Measurement error occurs due to the influence of this unevenness.
    The Line Spot Type can even out the effects of such unevenness and stably measure rough surface workpieces.
    Product feature details 13 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 14 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    For measuring the height and thickness of glass [FPD and PV panel production equipment]

    Product feature details 15 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Supports various workpieces with measurement mode settings
    When measuring a transparent body or a specular body, it is a regular reflection installation. You can select the digital processing according to the measurement application.

    Product feature details 16 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Glass surface can be measured by specifying the floodlight adjustment area
    By combining "light projection adjustment" that adjusts the ideal amount of light projection and "light projection adjustment area designation" that allows you to specify the light projection adjustment area, you can measure the glass surface reliably.

    Product feature details 17 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Calculations of 2 sensor heads can be processed in the controller

    It can be connected to each host controller

    Since it is equipped with basic calculation formulas such as thickness measurement by sandwiching and gap measurement between 2 points, calculation results can be output.
    You can reduce the arithmetic processing on the host controller (PLC, etc.).
    A lineup of controllers that support Ethernet, USB, and RS-232C. It can be connected to a personal computer, PLC, etc.
    * The API (Application Programming Interface) and sample programs for controlling the controller from a USB-connected personal computer can be downloaded free of charge from the manufacturer's website.
    Product feature details 18 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 19 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Equipped with a wide variety of output ports, it is possible to output according to your request

    Outputs (1) and outputs (2) are independently equipped with "analog outputs," "various outputs (judgment, alarm, etc.)," and "various inputs (light projection stop, zero set, etc.," respectively.

    Product feature details 20 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
     Output (1)Output (2)
    Output

    Circuit
    Analog voltage
    Analog current
    Hi/Go/Low judgment
    Alarm
    Strobe
    In

    Circuit
    Zero set
    Timing
    Reset
    • Allocation is possible including the calculation result.
    • Output (2) is also independent and can be set in the same way.
    * In addition, it is equipped with laser control (light projection stop) input, memory switching input, etc.

    The buffering function enables temporary storage of "measured values"

    The buffering function is a function that temporarily stores the measured values acquired by high-speed sampling (10 μs) in the controller and then transfers them to the upper level.
    You can accumulate up to 65,000 points. By accumulating shape data, it can contribute to traceability, etc.
    Also, in the trigger mode, by using the trigger input at the time of abnormality, the measured values before and after the abnormality can be acquired, which is useful for investigating the cause.

    Product feature details 21 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Program-less and easy acquisition of controller status with various PLCs

    HL-C21C(-P) supports MEWTOCOL (Panasonic's programmable controller), MC protocol (Mitsubishi Electric's MELSEC-Q, MELSEC-L series), and iQSS-compatible dedicated protocol (Mitsubishi Electric's MELSEC-L series). Therefore, data such as measured values is automatically written to the data register of the programmable controller without a program.
    * iQSS is an iQ Sensor Solution manufactured by Mitsubishi Electric Corporation.

    Product feature details 22 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Easy setup
    HL-C21C (-P) connection settings can be configured with "automatic detection of connected devices" and "drag and drop."

    Development labor-hours can be reduced

    Product feature details 23 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    * It is supported from Mitsubishi Electric sequencer engineering software GX Works2 (Ver.1.492N or later).

     
    Sensor monitor
    Easy to monitor the measurement status of HL-C21C (-P).
    Reading and Writing Sensor Parameters
    Easy reading and writing of HL-C21C (-P) sensor parameters.
    Product feature details 24 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 25 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    * HL-C21C (-P) Ethernet communication settings are required with Configurator WD (the manufacturer's Ethernet communication setting tool Ver.1.62 or later).
    * The MELSEC-Q series is supported by the MC protocol, and sensor monitoring is possible.

    Operation items that pursue the convenience of initial settings and setting changes

    By combining with the programmable display GT12 and the tool software (intelligent monitor HL-C2AiM, data collection tool HL-C2AiG) that can be set on a personal computer, it is possible to display not only the measured value but also the received light amount waveform, etc.

    Programmable display GT12
    Easy operation with touch panel, easy-to-understand display
    By installing screen data (provided free of charge) on the programmable display GT12, you can use it as a dedicated console that can display waveforms and set conditions.
    (a dedicated cable is required for connection. )

    Product feature details 26 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Intelligent monitor HL-C2AiM
    Waveform monitoring and function settings can be freely set on a personal computer

    ・ Main screen
    ・ Received amount waveform display
    ・ Buffering display
    Product feature details 27 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 28 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Product feature details 29 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    OSMicrosoft Windows 7 Professional 32 bit / 64 bit
    Microsoft Windows 8.1 Pro 32 bit / 64 bit
    Microsoft Windows 10 Pro 32 bit / 64 bit
    (Japanese/English/Korean/Chinese)
    CPUProcessors above 1 GHz (GHz)
    Memory2 GB or more (*1)
    Hard disk50 MB or more free space
    Display screenSXGA (1,280 × 1,024 full color) or higher
    Serial portRS-232C compliant communication speed 115.2 kbps
    USB portUSB 2.0 full speed (USB 1.1 compatible) compliant
     
    (*1): However, it depends on the operating environment of the OS.
    (*2):
     

    Data Collection Tool HL-C2AiG
    - No programming required. Data collection is free just by setting tools -

    Product feature details 30 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    ・ Data can be confirmed on PC spreadsheet software
    ・ Data can be collected from a large number of sensor heads and controller conditions can be set
    ・ In addition to data collection, it is possible to check the received light waveform and take a snapshot
    Spreadsheet softwareMicrosoft Excel 2000 and above (Japanese version only)
    OSMicrosoft Windows 7 Professional 32 bit / 64 bit
    Microsoft Windows 8.1 Pro 32 bit / 64 bit
    Microsoft Windows 10 Pro 32 bit / 64 bit
    (Japanese/English/Korean/Chinese)
    CPUProcessors above 1 GHz (GHz)
    Memory2 GB or less
    Hard disk20 MB or more free space
    Display screenSXGA (1,280 × 1,024 full color) or higher
    USB portUSB2.0 (USB 1.1 standard compliant)
    Serial portRS-232C compliant communication speed 115.2 kbps
    ControllerHL-C2 series Ver.2.01 or higher required
     

    (*1):

    This software allows you to connect the HL-C2 series to a personal computer, transfer the measurement results to spreadsheet software, and paste them into any cell as numerical data.
    The timing and number of times to transfer the measurement results can be set in detail, greatly reducing the time and effort required for data collection and strongly supporting the work of application evaluation.

    App. Example

    Semiconductor / liquid crystal industry

    Flatness measurement of patterned glass
    Gap measurement with exposure equipment
    Camera focus control
    Usage example 01 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 02 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 03 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Electrical and electronic related industries

    Foot pin floating detection of narrow pitch connector
    HDD surface shake measurement
    Height measurement of chip parts
    Usage example 04 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 05 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 06 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Automotive industry

    Brake disc thickness measurement
    Camshaft shape measurement
    Check the accuracy of the car body
    Usage example 07 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 08 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 09 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series

    Metal/resin/rubber industry

    Thickness measurement of copper-clad laminate
    Adhesive application height control on the substrate
    Transparent film thickness measurement
    Usage example 10 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 12 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
    Usage example 13 of ultra-high-speed, high-precision laser displacement sensor HL-C2 series
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