General-purpose enclosed switches ZE/ZV/ZV2/XE/XV/XV2
Caution
Product Description
General-purpose enclosed switches with high endurance and large breaking capacity.
[Features]
· Models ZE, ZV, and ZV2 are equipped with the standard Z basic switch for general use. Offers high durability and a large breaking capacity.
· Models XE, XV, and XV2 are equipped with the X magnetic blowout basic switch. A series dedicated to direct current.
· Three installation methods are available: side, bottom surface, and side diagonal. A wide variety of actuator types are also available.
· When the cover is removed, the terminals of the built-in switch are located at the front, making connection easy.
· With earth terminal is a product compatible with CE marking through certification testing.
· UL, CSA, CCC certification
Drawing
Plunger type
ZE-Q-2/XE-Q-2
*Stainless steel plunger
*Please refer to the digital catalog for information on part numbers other than those listed above.
Specifications Table
Performance
| Protective structure | IP65 *1 | |
|---|---|---|
| Durability*2 | Mechanical | Type Z□: More than 10 million times Type X□: More than 1 million times |
| Electrical | Type Z□: More than 500,000 times (250 V AC 15 A resistive load) Type X□: More than 100,000 times (125 V DC 10 A resistive load) | |
| Allowable operation speed | Plunger type: 0.01 mm to 0.5 m/s Lever type: 0.02 mm to 0.5 m/s | |
| Allowable operation frequency | Mechanical | 120 times/min |
| Electrical | 20 times/min | |
| Rated frequency | 50/60 Hz | |
| Insulation resistance | 100 MΩ or more (500 V DC insulation resistance tester) | |
| Contact resistance | 15 mΩ or less (initial value) | |
| Terminal temperature rise | 50 degrees or less | |
| Withstand voltage | Between terminals of the same polarity | 1,000 V AC 50/60 Hz for 1 min |
| Between current-carrying metal parts and ground | Model Z□: 2,000 V AC 50/60 Hz for 1 min Model X□: 1,500 V AC 50/60 Hz for 1 min | |
| Between each terminal and non-current-carrying metal part | Model Z□: 2,000 V AC 50/60 Hz for 1 min Model X□: 1,500 V AC 50/60 Hz for 1 min | |
| Vibration | Malfunction | 10 to 55 Hz double amplitude 1.5 mm *3 |
| Impact*3 | Endurance | Max. 1,000 m/s2 |
| Malfunction | Maximum 100 m/s2 *4 Maximum 50 m/s2 *5 | |
| Operating ambient temperature | -10 to +80°C (no freezing) | |
| Operating Ambient Humidity | Standard type: 35 to 85% RH Sealed type: 35 to 95% RH | |
| Weight | Approx. 260 to 280 g | |
*The values given above are initial values.
*1. Only the □-N type is IP65; the □-Q type is IP60.
*2. The durability values are based on an ambient temperature of 5 to 35°C and an ambient humidity of 40 to 70% RH.
*3. At the total travel position
* 4. Only for plunger type, sealed plunger type, roller arm lever type, and sealed roller arm lever type.
*5. Only for cross roller plunger type, sealed cross roller plunger type, roller plunger type, and sealed roller plunger type.
Product Specification
Structure
In the case of model ZE-NA2-2
Note: The conduit thread indication has been changed from PF1/2 to G1/2 in accordance with the revision of JIS B 0202.
This is only a change in the indication; there are no changes to the thread size, pitch, etc.
Contact model
Note: For part numbers XE, XV, and XV2, always connect COM to the positive terminal.
You can check the external shape diagrams and operation characteristics for each part number here.
Model number display
Model Standard
Z: Single-pole double-throw (alternating current)
X: Single-pole double-throw (direct current)
(2) Installation specifications
E: Side installation type
V: Bottom surface installation type
V2: Side diagonal installation type
Q: Plunger type
Q22: Roller plunger type
Q21: Cross roller plunger type
QA2: Roller arm lever type
QA277: One-way operation roller arm lever type
N: Sealed plunger type
N22: Sealed roller plunger type
(ZE, ZV, ZV2 types only)
N21: Sealed cross roller plunger type
(ZE, ZV, ZV2 types only)
NA2: Sealed roller arm lever type
NA277: One-way operation sealed roller arm lever type
No indication: G1/2 without earth terminal (standard)
G1: G1/2 with earth terminal
G: Pg13.5/with earth terminal
SG1: 1/2-14NPSM/with earth terminal
YG1: M20/with earth terminal
S: 1/2-14NPSM/without earth terminal
Y: M20/without earth terminal
Installation instructions
Technical Information
Rated conditions
| Type | Rated voltage (V) | Non-inductive load (A) | Inductive load (A) | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Resistant load | Lamp load | Inductive load | Electric motor load | ||||||
| Normally closed | Normally open | Normally closed | Normally open | Normally closed | Normally open | Normally closed | Normally open | ||
| Model ZE-□ Model ZV-□ Model ZV2-□ | AC 125 250 480 | 15 15 10 | 3 2.5 1.5 | 1.5 1.25 0.75 | 15 15 6 | 5 3 1.5 | 2.5 1.5 0.75 | ||
| DC 125 250 | 0.5 0.25 | 0.5 0.25 | 0.05 0.03 | 0.05 0.03 | |||||
| Model XE-□ Model XV-□ Model XV2-□ | DC 8 14 30 125 250 | 10 10 10 10 3 | 3 3 3 3 1.5 | 1.5 1.5 1.5 1.5 0.75 | 10 10 10 7.5 2 | 10 10 10 6 1.5 | 5 5 5 2 2 | 2.5 2.5 2.5 2.5 1.5 | |
| Inrush Current | Normally closed | Max. 30 A |
|---|---|---|
| Normally open | Max. 15 A |
*1. The above values indicate a steady-state current.
*2. The inductive load is defined as a power factor of 0.4 or more (alternate current) and a time constant of 7 ms or less (direct current).
*3. A lamp load has an inrush current of 10 times the steady state current.
*4. An electric motor load has an inrush current of 6 times the steady state current.
Electrical durability curve
Usage Examples
Installation
- For roller arm type enclosed switches, the roller arm is temporarily tightened so that it can be set in any position. Please retighten it during installation to prevent loosening during operation.
- To adequately retain the sealing performance of the thread section for installation on the side of the switch, correctly insert the o-ring and tighten the nut.
- To improve sealing performance, we recommend using the SC connector. For details on the SC connector, please refer to the "limit switch connector."
Please arrange the piping so that contaminants and cutting debris do not enter the conduit opening.
Mounting Hole Dimensions
About Proper Tightening Torque
Loose screws may cause early failure, so please tighten each screw to the proper tightening torque.
| No. | Type | Proper tightening torque |
|---|---|---|
| (1) | Cover Mounting Screw | 1.18 to 1.37 N⋅m |
| (2) | main body installation screw *1 | 1.18 to 1.37 N⋅m |
| (3) | Main body installation screw *2 | 4.90–5.88 N⋅m |
| (4) | Switch Terminal Screw (M4) | 0.78 to 1.18 N⋅m |
| (5) | Roller arm tightening nut | 4.90–5.88 N⋅m |
*1. This is the tightening torque for side installation and bottom surface installation types (M4 screw).
*2. This is the tightening torque for side diagonal installation type (M5 hex socket head cap screw).
About the Dedicated Wrench
(1) By loosening the nut, you can set the roller arm to any position at 225° as shown below.
(2) By loosening the nut, you can set the roller arm fixing bracket to any position within 360°.
- When loosening the nut, please be careful to prevent contaminants from entering.
- A dedicated wrench is available separately for setting to any desired position.
Cautions and Prohibitions
Operating Environment
- In outdoor environments or environments with special cutting oil, solvents, or chemicals, the seal part components may deteriorate. Be sure to evaluate under actual usage conditions and set the maintenance and replacement intervals accordingly.
- To maintain the performance of the machine's mechanical durability, when using in locations exposed to oil or water, make sure that grease does not run out in section (A). The use of molybdenum disulfide-based grease is recommended.
- Install the switch in a position where it is not directly exposed to machining chips or dust. The actuator and switch main body must also be protected from the accumulation of cutting chips and muddy material.
- If the switch is continuously subjected to vibration or shock, it may cause contact failures at the contact points due to the generation of wear particles, malfunctions, reduced durability, etc. Excessive vibration or impact may cause malfunction or damage to the contacts, so be sure to install the product in a position where it will not be subjected to vibration or impact, or in a direction that will not cause resonance.
- The switch has a contact point, and if silicon gas is present in the atmosphere, silicon oxide (SiO2) may be deposited on the contacts due to arc energy, causing a contact failure. If silicone products such as silicone oil, silicone filler, or silicone cables are present around the switch, suppress arcing with a contact protection circuit or remove the source of the silicon gas.
Operation
- The operation method, the shape of the cam or dog, frequency, and movement after operation all have a significant impact on durability and accuracy. Therefore, make sure the cam has a smooth shape.
- Allow a margin for the movement after operation (OT).
Set it to 70 to 100% of the OT standard value when using.