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No.000082 Adhesive Curing Fixture
17
17
Easy stacking with screw heads and holes.
Relevant category
Toggle clamp
| Product name | Toggle Clamps -Horizontal- |
|---|---|
| Part number | MC03-2 |
| Features | Small Clamps for light duty operations. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Improved Workability
Available sizes
■Toggle clamp horizontal type (Flanged base)
| Material | 1018 Carbon Steel |
|---|---|
| Surface treatment | Body: Trivalent chromate/ Shaft: Nickel plating |
| Stroke(mm) | 16 |
| Clamping force(N) | 500 |
| Weight(g) | 65 |
| Handle open/close angle | 180° |
| Overall width | 43 |
| Overall height (Clamped) | 17 |
| Tip screw | M4 bolt with rubber |
| Overall length (Clamped) | 97.5 |
| Overall length (Unclamped) | 81.5 |
| Push axis height | 10 |
* Please see the product pages for shape details and dimensions.
Metal head for toggle clamps
| Product name | Clamp Components Items - Metal Threaded Heads for Clamps |
|---|---|
| Part number | TGSPM4 |
| Features | No Retaining Ring and Easy Mounting. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Helps to distribute clamp load more evenly across the workpiece
Available sizes
■Metal head for toggle clamps (Bolt with spring and resin pad, space saving)
| Pad | Bolt | Spring | |
|---|---|---|---|
| Material | Material | Surface treatment | Material |
| Polyacetal(White) | 1045 Carbon Steel | Black oxide | 304 Stainless Steel |
■Sizes and Dimensions
| Mounting screw DIA. | Stroke | Overall length | Thread length | Pad DIA. |
|---|---|---|---|---|
| M4 | 3 | 34.5 | 20 | φ12 |
| M6 | 4 | 50 | 30 | φ13 |
| M8 | 8 | 60 | 30 | φ14 |
Performance info.
■Metal head for clamps Speeds・Loads (Load info.)
| Mounting screw DIA. | min. Load(N) | max. Load(N) |
|---|---|---|
| M4 | 19.4 | 29.1 |
| M6 | 21.8 | 30.5 |
| M8 | 18.8 | 32.4 |
IDEA NOTE Stack trays by locating with pins and holes.
A structure that can stack the fixtures with pins and holes.
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Workpieces are placed on trays and adhesive is applied before the pieces are clamped together.
- Fixture allows for multiple trays, and each tray can accommodate several workpieces.
Points for use
- Use toggle clamps with spring loaded tips to secure the workpieces.
Target workpiece
- Molded plastic product
Dims.: φ15 x H13 mm
Weight: 1g
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp arm open/close angle: 180°
- Toggle clamp stroke: 16mm
- Spring deflection: 2mm
- External dims.: W300 x D150 x H179mm (Single fixture)
Required Performance
- Workpiece clamping load
- Since the work pieces are made of plastic, use a light spring force when clamping to avoid deformation.
Selection Criteria for Main Components
- Toggle clamp
- The horizontal handle provides better workability for this design.
- Polyacetal pads are used to help prevent the workpiece from being damaged.
Design Evaluation
Verification of main components
- Verify the toggle clamp metal head spring load is adequate.
- Spring load
- Formula: F = kx + S
- Assumed load: F = 25.9N
- Initial load: S = 19.4N
- Assumed deflection in compression: x = 2mm
- k=（F-S）/x＝（25.9-19.4）/2＝3.23
Stroke 3mm, 19.4~29.1N metal head (TGSPM4) is selected for spring constant: k = 3.23N/mm
Other Design Consideration
- Since the curing process takes a significant amount of time, one fixture can hold eight workpieces.
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