MS3101-Series Relay Adapter

Brand :
MISUMI

Caution

    Product Description

    [Features]
    • MIL-DTL-5015 (MIL-C-5015) compliant connector.
    • Mates with straight plugs or angle plugs, enabling cable extension connections.
    • MMS versions do not support key position changes.
    [Use]
    • Use as a relay connection between equipment.


    ● MIL-DTL-5015 (MIL-C-5015) compliant connector.
    ● The mating components of the relay adapter are the straight plug / angle plug.   



    · The MMS series does not support key position changes.
    · Other companies' MS connectors can be fitted, but dimensions and characteristics may vary depending on the manufacturer.
    Check components carefully before use.
    · Please note that parts can be mated with the waterproof model MS connectors / cable clamps, but this will invalidate their waterproofing.
    · The back shell of MMS connectors with shell sizes 14S, 24 and 28 cannot be disassembled. In addition, the insulator material is rubber.

    Specifications

    MS3101-Series Relay Adapter:Related Image
    Factory
    Code
    Model NumberShellArrangementContact
    Shape
    Number of Cores
    MMS3101B12S3P
    Male
    (Pin)

    S
    Female
    (Socket)
    2
    N
    M14S24
    N
    M66
    N
    M73
    N
    M16S17
    N
    M16103
    N
    M18110
    N
    M104
    M115
    N
    M2044
    N
    M157
    N
    M169
    N
    M2714
    N
    M2917
    N
          
    DMS3101A14S1P
    Male
    (Pin)

    S
    Female
    (Socket)
    3
    55
    92
    16S53
    85
    1844
    53
    88
    104
    126
    1910
    205
    213
    223
    2021
    78
    176
    189
    226
    232
    M:MISUMI
    N:JAE
    D:DDK

    Factory
    Code
    Model NumberShellArrangementContact
    Shape
    Number of Cores
    MMS3101B222P
    Male
    (Pin)

    S
    Female
    (Socket)
    3
    N
    M1419
    N
    M224
    N
    M238
    N
    M24716
    N
    M107
    N
    M119
    N
    M2011
    N
    M2824
    N
    M2863
    N
    M1122
    N
    M1226
    N
    M2014
    N
    M2137
    N
    N32735
    M361048
    N
          
    DMS3101A2210P
    Male
    (Pin)

    S
    Female
    (Socket)
    4
    1914
    287
    2427
    516
    224
    28107
    1535
    1620
    32A1054
    3215
    25
    52
    830
    914
    174
    41452
    3636
    43
    931
    7373
    M:MISUMI
    N:JAE
    D:DDK

    MIL Standard Compliant MS Connector

    Common Specifications

    Applicable Wire Size and Contact Size

    Appropriate wire coating stripping length is the dimension of the contact solder hole length (L size) plus about 1 ~ 3 mm. Please note that the L dimension and D dimension of the male connector (pin) and the female connector (socket) are the same. When selecting the cable, please check if the cable fits into the inner diameter of the cable clamp.
    Contact Compatible Electric Wire Size
    Contact Size Solder Hole Diameter φD (mm) Pin Contact Contacting Part Diameter φA (mm) L (mm) AWG Conductor Section Area mm2
    #16 1.85 1.6 6.4 16 ~ 20 1.25 or less
    #12 2.95 2.4 9.5 12 ~ 14 3.5 or less
    #8 5.31 3.6 12.7 8 ~ 10 8 or less
    #4 8.45 5.7 15.9 4 ~ 6 22 or less
    #0 11.91 9.1 15.9 0 ~ 2 50 or less
    Applicable Wire Size and Contact Size

    Electrical Properties

    Contact Resistance Contact Size Test Current DC Voltage Drop Couple the male and the female side of the connector the same way as in operating conditions, send test current, measure using the voltage drop method and fulfill the value on the left.
    #16 20 A 21 mV or lower
    #12 35 A 20 mV or lower
    #8 60 A 12 mV or lower
    #4 110 A 10 mV or lower
    #0 200 A 10 mV or lower

    Mechanical Properties

    Thermal Shock Low Temperature High Temperature Carry out 5 consecutive cycles, with the low temperature and high temperature on the left as 1 cycle. The time exposed to low and high temperature must be 30 minutes or more.
    -55 +0℃
    -5℃
    +125 +3℃
    -0℃
    (1) There should be no cracks or damage in the connector.
    (2) After completion, the voltage resistance test should be satisfied.
    Humidity Resistance The following voltage resistance should be satisfied. Expose the coupled connectors and panel mount to temperature 71±2°C and relative humidity 95±3% for 14 days, and then, without drying, perform the voltage resistance test in the left table for 5 minutes.
    Test Category Symbol VAC (r.m.s.)
    INST 300
    A 750
    D 1,350
    E 1,875
    B 2,775
    C 4,500
    Corrosion (1) There should be no exposed metal or corrosion damaging the coupling or detachment of the connector.
    (2) Measurement of Contact Resistance
    Expose for 48 hours to salt spray with concentration 5% and temperature 35°C; after that, wash under running water and dry for 12 hours in an air-circulating chamber at temperature of 38±3°C; finally, perform contact resistance and voltage resistance tests.
    Contact Size Test Current Voltage Drop (or Less)
    #16 20 A 35 mV
    #12 35 30
    #8 60 25
    #4 110 20
    #0 200 20
    (3) The voltage resistance in the following table should be satisfied.
    Test Category Symbol VAC (r.m.s.) Category Symbol VAC (r.m.s.)
    INST 400 E 2,500
    A 1,000 B 3,500
    D 1,800 C 6,000

    Environmental Properties

    Single Contact Insertion and Removal Force Contact Size Average Maximum Minimum Insertion and removal force is measured using a randomly extracted male and female. The average force should be at or below the average values shown on the left, and 96% of all values should be at or below the maximum values and at or above the minimum values.
    #16 0.95 kg 1.36 kg 0.11 kg
    #12 1.59 2.27 0.23
    #8 3.18 4.54 0.34
    #4 4.76 6.8 0.45
    #0 6.35 9.07 0.91
    Contact Retention Force Contact Size Axial Load (kg) Contact Size Axial Load (kg) It should withstand axial load in both directions as shown on the left.
    #16 4.5 #4 9.1
    #12 6.8 #0 11.3
    #8 9.1
    Vibration (1) There should be no current cut-off of 10 μsec or more during the test.
    (2) After completion, the voltage resistance test should be satisfied.
    (3) There should be no disconnection of the coupling, cracks, damage or looseness in any part.
    Connect the wired connector and the panel mount by the usual method, and perform a vibration test using MIL-STD-1344. During the test, pass 100 mA current through the connector, inspect interruption of the current by a suitable method, and perform a voltage resistance test and visual inspection.
    Impact (1) After completion, the requirements for contact resistance should be satisfied.
    (2) There should be no cracks, damage or looseness in any part.
    Apply acceleration of 50 G at a 90° angle to each axis direction to the wired and coupled connector and panel mount.
    Service Life (1) The requirements for contact resistance should be satisfied.
    (2) There should be no electrical or mechanical abnormalities.
    Remove the coupling nut of the connector and insert and remove it 600 times at a speed not exceeding 500 times per 1 hour.

    Contact Arrangement Table (by number of cores) View from the male (pin) connector coupling surface.

    Contact Arrangement Table 1 Contact Arrangement Table 2 Contact Arrangement Table 3

    Arrangement No.

    The left side is the shell size of the entire connector. The right side is the arrangement number of the contact. Together these compose the Arrangement Number.
    Arrangement No.

    Core Number Composition

    The right side is the size of 1 contact. The left side is the number of contacts.
    Core Number Composition
    When ordering parts, please determine the voltage, current, number of cores, size, etc. from the table below, depending on the working environment.
    Arrangement No. Contact
    Shape
    Contact Composition Rated Current
    (A)
    (Note 1)
    Insulation Resistance MΩ
    (or higher)
    Rated Voltage (Note 2) (Note 3) Test Category Symbol
    (Note 4)
    Shell
    Size
    Arrangement
    Number
    Total Number of Cores Core Number Composition Contact
    Size
    VDC or less
    Text shows Contact No.
    VAC (r.m.s.) or less
    Text shows Contact No.
    Parentheses show voltage resistance / VAC (rms)
    10SL 3 P
    Male
    (Pin)
    S
    Female
    (Socket)
    3 3 #16 13 5,000 700 500 (2000) A
    4 2 2
    12S 3 2 2
    14S 1 3 3
    2 4 4 250 200 (1000) INST
    5 5 5
    6 6 6
    7 3 3 700 500 (2000) A
    9 2 2
    16S 1 7 7
    5 3 3
    8 5 5
    16 10 3 3 #12 23
    18 1 10 10 #16 13 BCFG-700, Others-250 BCFG-500 (2000), Others-200 (1000) A (BCFG) INST (Others)
    4 4 4 1,250 900 (2800) D
    5 3 2 #12 23
    1 #16 13
    8 8 1 #12 23 700 500 (2000) A
    7 #16 13
    10 4 4 #12 23
    11 5 5
    12 6 6 #16 13
    19 10 10
    20 5 5
    21 3 3 #12 23
    22 3 3 #16 13 1,250 900 (2800) D
    20 2 1 1 #0 150 ABHG-1250, CDEF-700 ABHG-900 (2800), CDEF-500 (2000) D (ABHG) A (CDEF)
    4 4 4 #12 23 700 500 (2000) A
    7 8 8 #16 13
    15 7 7 #12 23
    16 9 2
    7 #16 13
    17 6 5 #12 23
    1 #16 13
    18 9 3 #12 23
    6 #16 13
    22 6 3 #8 46
    3 #16 13
    23 2 2 #8 46
    27 14 14 #16 13
    29 17 17
    22 2 3 3 #8 46 1,250 900 (2800) D
    10 4 4 #16 13 1,750 1250 (3500) E
    14 19 19 700 500 (2000) A
    19 14 14
    22 4 4 #8 46
    23 8 8 #12 23 H-1250, Others-700 H-900 (2800), Others-500 (2000) D (H) A (Others)
    28 7 7 700 500 (2000) A
    24 2 7 7 1,250 900 (2800) D
    5 16 16 #16 13 700 500 (2000) A
    7 16 2 #12 23
    14 #16 13
    10 7 7 #8 46
    11 9 3
    6 #12 23
    20 11 2 1,250 900 (2800) D
    9 #16 13
    22 4 4 #8 46
    28 24 24 #16 13 250 200 (1000) INST
    28 6 P
    Male
    (Pin)
    S
    Female
    (Socket)
    3 3 #4 80 5,000 1,250 900 (2800) D
    10 7 2 G-1250, Others-700 G-900 (2800),
    2 #8 46 Others-500 (2000)
    D (G) A (Others)
    2 #8 46
    3 #12 13
    11 22 4 700 500 (2000) A
    18 #16 13
    12 26 26
    15 35 35
    16 20 20
    20 14 10 #12 23
    4 #16 13
    21 37 37
    32 1 5 2 #0 150 A-1750, Others-1250 A-1250 (3500),
    Others-900 (2800)
    (A) D (Others)
    3 #12 23
    2 5 3 #4 80 1,750 1250 (3500) E
    2 #16 13
    5 2 2 #0 150 1,250 900 (2800) D
    7 35 7 #12 23 ABhj-250, Others-700 ABhj-200 (1000),
    Others-500 (2000)
    INST (ABhj) A (Others)
    28 #16 13
    8 30 6 #12 23 700 500 (2000) A
    24 #16 13
    9 14 2 #4 80 1,250 900 (2800) D
    12 #16 13
    32 A 10 54 54 700 500 (2000) A
    32 17 4 4 #4 80 1,250 900 (2800) D
    414 52 52 #16 13 700 500 (2000) A
    36 3 6 3 #0 150 1,250 900 (2800) D
    3 #12 23
    4 3 3 #0 150 A-1250, BC-700 A-900 (2800), BC-500 (2000) D (A) A (BC)
    5 4 4 700 500 (2000) A
    9 31 1 #4 80
    2 #8 46
    14 #12 23
    14 #16 13
    10 48 48
    73 73 73
    48 5 100 1 #8 46
    9 #12 23
    90 #16 13
    Note 1: Rated current is the value for single contacts when incorporated in the connector. Please note that the rated current does not change according to the voltage.
    Note 2: Rather than the size of the contact or shell, rated voltage changes by arrangement of contacts.
    Note 3: In some items, rated voltage diverges by each contact even when within the same connector.
    Note 4: Properties will vary depending on the test category.

    About Change in Mis-insertion Prevention Key Position (Angle)

    Change in Mis-insertion Prevention Key Position (Angle)

    Straight Connector

    Socket / Pin

    Outline Drawing

    Outline Drawing
    Shell Size Coupling Screw
    A Screw
    Size (mm)
    Cable Entry
    φB ±0.3
    Effective Screw Length
    J ±0.3
    Total Length
    L or less
    Outer Diameter
    Q ±0.8
    Conduit Screw
    V Screw
    Screw Length
    W or more
    10SL 5/8-24UNEF-2B 9.6 13.49 34.9 22.22 5/8-24UNEF-2A 9.53
    12S 3/4-20UNEF-2B 9.6 13.5 42.8 25.4 5/8-24UNEF-2A 9.5
    14S 7/8-20UNEF-2B 12.5 13.5 42.8 28.6 3/4-20UNEF-2A 9.5
    16S 1-20UNEF-2B 15.6 13.5 42.8 31.8 7/8-20UNEF-2A 9.5
    16 1-20UNEF-2B 15.6 18.3 52.4 31.8 7/8-20UNEF-2A 9.5
    18 1-1/8-18UNEF-2B 20.2 18.3 52.4 34.1 1-20UNEF-2A 9.5
    20 1-1/4-18UNEF-2B 23.0 18.3 55.6 37.3 1-3/16-18UNEF-2A 9.5
    22 1-3/8-18UNEF-2B 23.2 18.3 55.6 40.5 1-3/16-18UNEF-2A 9.5
    24 1-1/2-18UNEF-2B 29.5 18.3 58.7 43.7 1-7/16-18UNEF-2A 9.5
    28 1-3/4-18UNS-2B 29.8 18.3 58.7 50.0 1-7/16-18UNEF-2A 9.5
    32 2-18UNS-2B 37.5 18.3 61.9 56.4 1-3/4-18UNS-2A 11.1
    36 2-1/4-16UN-2B 43.8 18.3 61.9 62.7 2-18UNS-2A 12.7
    48 3-16UN-2B 69.1 18.3 65.1 81.8 3-16UN-2A 15.9

    Angled Connector

    Socket / Pin

    Outline Drawing

    Outline Drawing
    Shell Size Coupling Screw
    A Screw
    Size (mm)
    Cable Entry
    B ±0.3
    Effective Screw Length
    J ±0.3
    Total Length
    L or less
    M ±0.8 Outer Diameter
    Q ±0.8
    U ±0.8 Conduit Screw
    V Screw
    Screw Length
    W or more
    12S 3/4-20UNEF-2B 9.6 13.5 50.8 41.7 25.4 25.4 5/8-24UNEF-2A 9.5
    14S 7/8-20UNEF-2B 12.5 13.5 54.0 43.3 28.6 27.0 3/4-20UNEF-2A 9.5
    16S 1-20UNEF-2B 15.6 13.5 60.3 48.0 31.8 28.6 7/8-20UNEF-2A 9.5
    16 1-20UNEF-2B 15.6 18.3 65.1 52.8 31.8 28.6 7/8-20UNEF-2A 9.5
    18 1-1/8-18UNEF-2B 18.6 18.3 68.3 54.4 34.1 32.1 1-20UNEF-2A 9.5
    20 1-1/4-18UNEF-2B 23.0 18.3 77.0 60.7 37.3 33.7 1-3/16-18UNEF-2A 9.5
    22 1-3/8-18UNEF-2B 23.2 18.3 77.0 60.7 40.5 33.3 1-3/16-18UNEF-2A 9.5
    24 1-1/2-18UNEF-2B 28.0 18.3 86.5 67.1 43.7 34.9 1-7/16-18UNEF-2A 9.5
    28 1-3/4-18UNS-2B 28.2 18.3 86.5 67.1 50.0 38.5 1-7/16-18UNEF-2A 9.5
    32, 32A 2-18UNS-2B 35.9 18.3 95.2 71.8 56.4 46.4 1-3/4-18UNS-2A 11.1
    36 2-1/4-16UN-2B 42.2 18.3 100.0 73.4 62.7 51.2 2-18UNS-2A 12.7
    48 3-16UN-2B 65.9 18.3 125.4 86.5 81.8 59.1 3-16UN-2A 15.9

    Relay Connector

    Socket / Pin

    Outline Drawing

    Outline Drawing
    Shell Size Coupling Screw
    A Screw
    Size (mm)
    Effective Screw Length
    B or More
    Total Length
    L or less
    Length to Flange
    M +0.4
    -0
    Outer Diameter
    N or Less
    Conduit Screw
    V Screw
    Screw Length
    W or more
    12S 3/4-20UNEF-2A 9.5 42.88 14.3 26.97 5/8-24UNEF-2A 25.4
    14S 7/8-20UNEF-2A 9.5 42.88 14.3 29.36 3/4-20UNEF-2A 27.0
    16S 1-20UNEF-2A 9.5 42.88 14.3 31.75 7/8-20UNEF-2A 28.6
    16 1-20UNEF-2A 15.9 52.37 19.0 31.75 7/8-20UNEF-2A 28.6
    18 1-1/8-18UNEF-2A 15.9 52.37 19.0 34.14 1-20UNEF-2A 32.1
    20 1-1/4-18UNEF-2A 15.9 55.58 19.0 37.31 1-3/16-18UNEF-2A 33.7
    22 1-3/8-18UNEF-2A 15.9 55.58 19.0 40.49 1-3/16-18UNEF-2A 33.3
    24 1-1/2-18UNEF-2A 15.9 58.72 19.0 43.66 1-7/16-18UNEF-2A 34.9
    28 1-3/4-18UNS-2A 15.9 58.72 19.0 50.01 1-7/16-18UNEF-2A 38.5
    32, 32A 2-18UNS-2A 15.9 61.93 19.0 56.36 1-3/4UNS-2A 46.4
    36 2-1/4-16UN-2A 15.9 61.93 19.0 62.71 2-18UNS-2A 51.2
    48 3-16UN-2A 15.9 65.07 15.9 81.76 3-16UN-2A 59.1

    Panel Mount

    Socket / Pin

    Outline Drawing

    Outline Drawing
    Shell Size A Screw Size (mm)
    B or more K or less L or less M +0.79
    -0
    φN +0
    -4.78
    R ±0.13 S ±0.79 φT +0.25
    -0.13
    10SL 5/8-24UNEF-2A 9.53 2.1 21.9 14.28 15.9 18.26 25.4 3.05
    12S 3/4-20UNEF-2A 9.52 2.4 24.3 14.27 19.86 20.62 27.79 3.05
    14S 7/8-20UNEF-2A 9.52 2.4 24.3 14.27 23.01 23.01 30.18 3.05
    16S 1-20UNEF-2A 9.52 2.4 24.3 14.27 24.61 24.61 32.54 3.05
    16 1-20UNEF-2A 15.88 2.4 29.1 19.05 24.61 24.61 32.54 3.05
    18 1-1/8-18UNEF-2A 15.88 3.0 28.6 19.05 26.97 26.97 34.92 3.05
    20 1-1/4-18UNEF-2A 15.88 3.0 29.4 19.05 29.36 29.36 38.10 3.05
    22 1-3/8-18UNEF-2A 15.88 3.0 29.4 19.05 31.75 31.75 41.28 3.05
    24 1-1/2-18UNEF-2A 15.88 3.0 33.4 20.62 34.92 34.92 44.45 3.73
    28 1-3/4-18UNS-2A 15.88 3.0 33.4 20.62 39.67 39.67 50.80 3.73
    32, 32A 2-18UNS-2A 15.88 4.3 33.4 22.22 44.45 44.45 57.15 4.39
    36 2-1/4-16UN-2A 15.88 4.3 33.4 22.22 49.23 49.23 63.50 4.39
    48 3-16UN-2A 15.88 4.3 34.2 22.22 66.68 66.68 82.55 4.39

    Dimension Table / Dimensional Drawing

    Current Capacity of Entire Connector

    Rated current value per 1 contact varies depending on the size of the contact, but the current capacity that can flow safely through the connector varies depending on the total number of cores. The calculation method for 14-core or less and 15-core or more is different, so they are described separately.
    (1) For 14-core or less
    The rated current value per 1 contact at the time of connector incorporation is multiplied by the number of cores and then multiplied by the reduction factor in the figure below. The result is the allowable current of the entire connector.
    ■ Current Reduction Factor Table by Number of Cores
    Total Number of Cores 1 2 3 4 5 6 7 8 9 10 11 12 13 14
    Reduction Factor (%) 1 0.943 0.886 0.829 0.771 0.714 0.657 0.6 0.543 0.486 0.429 0.371 0.314 0.257
    Example 1: For connectors with all contacts of the same size
    Rated Current Value per 1 Contact x Number of Cores x Reduction Factor = Allowable Current of Entire Connector
    13 A x 2 cores x 0.943 = 24.518 A
    (When Arrangement Number is 12S-3)
    Therefore, 24.518 A can be used for the entire connector.
    Example 2: For connectors with contacts of different sizes
    (Contact A Rated Current x Contact A Number of Cores + Contact B Rated Current x Contact B Number of Cores) x Reduction Factor (for the total number of cores) = Allowable Current of Entire Connector
    (23 A x 2 cores + 13 A x 7 cores) x 0.543 = 74.391 A
    (When Arrangement Number is 20-16)
    Therefore, 74.391 A can be used for the entire connector.
    (2) 15-core or more
    The rated current value per 1 contact is multiplied by the number of cores and 20% of that value is the allowable current of the entire connector.
    Example 1: For connectors with all contacts of the same size
    Rated Current Value x Number of Cores x 20% = Allowable Current of Entire Connector
    13 A x 17 cores x 0.2 = 44.2 A
    (When Arrangement Number is 20-29)
    Therefore, 44.2 A can be used for the entire connector.
    Example 2: For connectors with contacts of different sizes
    (Contact A Rated Current x Contact A Number of Cores + Contact B Rated Current x Contact B Number of Cores) x 20% = Allowable Current of Entire Connector
    (23 A x 4 cores + 13 A x 18 cores) x 0.2 = 65.2 A
    (When Arrangement Number is 28-11)
    Therefore, 65.2 A can be used for the entire connector.

    Soldering Method

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    DMS3101A-28-10-S-Y | MS3101-Series Relay Adapter | MISUMI | MISUMI Thailand