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  • Helpful application examples for mechanical engineers.

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No.000231 Conveyor with Lifting and Lowering Mechanism

Workpiece is lowered and ejected from the side of the conveyor path.

Gusset

Product name Gussets- Tapped Holes, Standard Holes Position, Standard Perpendicularity Type
Part number RBBS40-200-12
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Effective for less-expensively reinforcing a single sheet plate without welding.

Available sizes

■Gussets- Tapped Holes, Standard Holes Position, Standard Perpendicularity Type

Precision Type Material Surface Treatment
Standard class (squareness 0.05/100)
Precision class (squareness 0.02/100)
1018 Carbon Steel -
Black Oxide Coating
Electroless Nickel Plating
5052 Aluminum Alloy -
Clear Anodize
Black Anodize
304 Stainless Steel -

■Sizes and Dimensions

Precision
Type
Short side Long side Thickness/Tapped Hole Dia. Tapped
Hole Depth
30 40 50 60 80 100 150 200 250 300 1018 Carbon Steel・304 Stainless Steel 5052 Aluminum Alloy
t6 t9 t12 t16 t6 t10 t12 t16
Standard class (squareness 0.05/100)
Precision class (squareness 0.02/100)
20 M3 M3 Diameter x 1.5
30 M3 M6 M3 M6
M5 M6 M5 M6
40 M5 M6 M5 M6
M6 M8 M6 M8
50 M5 M6 M5 M6
M6 M8 M6 M8
60 M5 M6 M5 M6
M6 M8 M6 M8
80 M5 M6 M8 M5 M6 M8
M6 M8 M6 M8
100 M5 M6 M8 M5 M6 M8
M6 M8 M6 M8

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Ball Roller Unit

Product name Ball Roller Units - Hex Head, Stud / Press-Fit Type
Part number BUHA200
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Effective for transferring a workpiece freely on the XY-plane.

Available sizes

■Ball Roller Units - Hex Head, Stud / Press-Fit Type

Material Ball Roller
Ball Rollers Frame Allowable load per piece
Body/Spacer Main Ball/Sub Ball
304 Stainless Steel 440C Stainless Steel
(HRC55-)
6063 Aluminum Alloy
(Clear Anodize)
BCHA24 343N

■Sizes and Dimensions

Overall Length Number of Rollers Roller Pitch Total Width Total Height
200 4 50 40 32
400 8
600 12

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Resin Roller Conveyor

Product name Plastic Roller Conveyors - Length Selectable - Roller Dia. 20mm, 30mm, 50mm
Part number ROCOP20-7-213-25
Features Lightweighed (approx. 2.3kg/m) roller conveyor constructed with plastic rollers and aluminum frame.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Effective for roller transfer without damaging a workpiece.

Available sizes

■Plastic Roller Conveyors - Length Selectable - Roller Dia. 20mm, 30mm, 50mm

Roller Bearing Frame R pin/Frame Coupling Support/Screw/Nut
Material Material Material Surface Treatment Material Surface Treatment
ABS Resin
Resin
Outer Wheel/Inner Wheel: Polyacetal
Retainer: Nylon 66
Cover: ABS Plastic
Ball: 304 Stainless Steel
Aluminum Clear Anodize Steel Trivalent Chromate

■Sizes and Dimensions

Roller Total Width Total height Roller Strength for Reference (N)
O.D. Quantity Width
(100 mm pitch)
Pitch Roller Width
+113
Roller Width
+213
Roller Width
+313
Roller Width
+413
Roller Width
+513
φ20 5-40 113~513 25 Roller Width
+62
62 113 105 98 90 83
φ30 5-32 40 67 162 154 147 139 132
5-26 50
φ50 5-13 75 66.5 314 304 294 289 279
5-13 100

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IDEA NOTE Pneumatic lift and lower mechanism

The lift and lower mechanism is driven by pneumatics as opposed to motors.

IDEA NOTE Lowering mechanism

The lowering mechanism is made possible by using a set of links and a pneumatic cylinder for driving the motion.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Purpose
    • Workpiece is lowered and transferred to another line during the conveying process.
  • Operation
    • In the middle of the conveyor a set of links and a cylinder are used to lower and tilt the platform. This allows the workpiece to slide and transfer over to another conveying line.

Points for use

  • Workpiece is either ejected or transferred.

Target workpiece

  • Shape: Medium type packing/pallet
  • Size: W 180 x D 180 x H50mm
  • Weight: 1kg

Design Specifications

Operating Conditions or Design Requirements

  • Up/down stroke: 20mm
  • Shoot angle: 10°
  • External dimensions: W 1020 x D 450 x H 525mm

Required Performance

  • Workpiece load: 10N

Selection Criteria for Main Components

  • Cylinder.
    • Up/down is Down when pressure is reduced.
    • Link ration
      3:2
    • Mechanism weight
      Approx. 7kg

Design Evaluation

Verification of main components

  • Cylinder thrust is verified to check if table driving is possible.
  • Checking work support weight P at table lifting.
    • Condition value: Workpiece m = 1kg, gravity acceleration g = 9.8m/s², cylinder diameter = 20mm, supplied pressure = 0.5MPa, link ratio = cylinder side arm: table side arm = 3:2, cylinder thrust = 157N, angle between link and cylinder at table lifting θ= 22°, mechanical efficiency = 50%, mass of equipment around table ≒ 7kg (≒ 68.6N)
    • Sustaining force of cylinder F = thrust x cosθ x link ratio x mechanical efficiency, thus F = 157 x cos22° x (3/2) x 0.5 = 109.1N
    • Table sustaining force: P = F - mass of equipment around table, thus P = 109.1 - 68.6 = 40.5N

      -> 40.5N, safety margin 4.13 (= 40.5/9.8) for a workpiece with weight of 1 kg ( 9.8N), which enables table driving

Other Design Consideration

  • A Clevis

    Originally it meant a U-shaped hook. One component of the hinge.

    type is adopted in order to minimize the operation angle of the link arm and cylinder.
  • Deviation of the direction of work transfer from the direction of shoot is permitted by using a ball roller.
  • The level of lift, vertical stroke and shoot angle are adjusted by the set-collar and knuckle position.
  • The level of lift, stroke of up/down and shoot angle are adjusted by the set-collar and knuckle position.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Air Cylinders MSCCA20-50 2
2 Sensors for Air Cylinders ME33L1 4
3 Flow Rate Control Valves SPSNS6-M5 4
4 Brackets For Air Cylinders CTKB20 2
5 Knuckle Joint NJTWS3 2
6 Hinge Bases HKTBM10-H40 8
7 Hinge Bases HGCKB8-T19-W8-H35 1
8 Shaft Collars SSCDJ10-10 2
9 Linear Shaft SSFAR10-154 2
10 Ribs RBBS40-200-12 2
11 Ball Rollers Unit BUHA200 3
12 Rollers ROCOP20-7-213-25 2
13 Photoelectric Sensor(Currently not available) MZ-T 1
14 Bracket For Sensors SENJ1-200-S-Y 1
15 Bracket For Sensors SENJ1-250-S-Y 1
16 Retaining Rings-External STWS10 4
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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