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  • Helpful application examples for mechanical engineers.

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No.000184 Inspection Mechanism on Belt Conveyor

Work piece positioning and rotating mechanism.

Flat Belt Conveyor Full Belt Type

Product name Flat Belt Conveyor Full Belt Type, End Drive, 2-Slot Frame (Pulley Dia. 30mm)
Part number CVSFA-90-1000-25-T100-SCM-100-W-A
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable for selecting the ready-made product for automatic transfer.

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Available sizes

■Flat Belt Conveyor Full Belt Type, End Drive, 2-Slot Frame (Pulley Dia. 30mm)

Part Material Surface Treatment
Frame Aluminum Anodize
Motor Cover Paint
Pulley Holder 5052 Aluminum Alloy Anodize
1018 Carbon Steel Trivalent Chromate

■Belt Specification

Usage Surface Material Color Tone Continuous Use Temperature °C
General Purpose Polyurethane Green -10℃~80℃
White
Sliding Urethane Impregnated Green
White
Electronic Parts Conveyor Conductive Polyurethane Black
Food Conveyor Polyurethane White
Oil Resistant Oil-Resistant Chloroethylene Navy 5℃~60℃
Non-Adhesive Polyurethane White -10℃~80℃
No Belt

■Sizes

Belt Width
(10 mm increments)
Distance between pulleys
(5 mm increments)
Motor
Output (W) Voltage (V) Specifications Gearhead Reduction Ratio
60~300 280~2000 6、25 * Note 12.5, 15, 18, 25,
30, 36, 50, 60, 75,
90, 100, 120, 150, 180

* Voltage and specification of a motor are varied with countries of sales.

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Performance info.

■Conveying capacity of the conveyors (full belt single track, head drive φ30)

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Technical Calculations

■Conveyor Selection Site

/maker/misumi/mech/product/cvs/

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Urethane Rollers

Product name Urethane Rollers - Set Screw Holes
Part number UMHSH20-5
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Used as a mechanism that absorbs the shock of the work piece while rotating it.

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Available sizes

■Urethane Rollers - Set Screw Holes

Material Hardness
Core Lining
304 Stainless Steel Urethane Shore A90, Shore A70,
Shore A50
5052 Aluminum Alloy

■Sizes and Dimensions

Name No. Roller
O.D.
Shaft Bore Dia. Core Material
O.D.
Roller Width Overall Length
15 φ15 φ4 φ10 6 12
15-5 φ5
20 φ20 φ4 φ16 6 12
20-5 φ5
25 φ25 φ6 φ16 8 20
25−8 φ8
30 φ30 φ6 φ16 8 20
30−8 φ8
35 φ35 φ8 φ20 10 25
35−10 φ10
40 φ40 φ8 φ25 10 25
40−10 φ10
50 φ50 φ10 φ30 10 25
50−12 φ12

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Accuracy Info

■Accuracy of Urethane Rollers (Set Screw Type)

Shaft Bore Dia. Tolerance: H7

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Urethane Molded Bearings

Product name Silicon Rubber / Urethane Molded Bearings - Flat, with Threaded Shaft
Part number UMSWH8-28
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable to rotate the work piece without damaging it.

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Available sizes

■Silicon Rubber / Urethane Molded Bearings - Flat, with Threaded Shaft

Tire Section Bearing
Material
Shaft
Material Hardness Color Material Surface Treatment
Urethane Shore A95 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
440C Stainless Steel 303 Stainless Steel
White 52100 Bearing Steel Carbon Steel Trivalent Chromate
440C Stainless Steel 303 Stainless Steel
Shore A90 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
440C Stainless Steel 303 Stainless Steel
White 52100 Bearing Steel Carbon Steel Trivalent Chromate
440C Stainless Steel 303 Stainless Steel
Shore A70 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
Shore A50 Black 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
White 52100 Bearing Steel Carbon Steel Trivalent Chromate
Silicon Rubber Shore A70 Light Gray 52100 Bearing Steel Carbon Steel Electroless Nickel Plating
440C Stainless Steel 303 Stainless Steel
Antistatic Urethane Shore A90 Gray 52100 Bearing Steel Carbon Steel Electroless Nickel Plating

■Sizes and Dimensions

O.D. Bearing Screw Dia.
(Coarse)
Thread
Length
Roller Width
φ10 W683ZZA M3 4 3
φ12
φ13 W684AX50ZZ M4 5 4
φ16 624ZZ 5
WBC5−13ZZ
φ20 625ZZ
696ZZ M6 8
φ28 626ZZ 6
608ZZ 7
φ30 608ZZ
6000ZZ 8
φ40 6200ZZ 9
6002ZZ M10 12
φ45 6202ZZ 11
6904ZZ 9
φ55 6204ZZ 14
φ65 6205ZZ 15

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Performance info.

■Load capacity of urethane molded bearings threaded, with flat A-Shape

O.D. Bearing Allowable Load N
Urethane Silicon
Shore A95 Shore A90 Shore A70 Shore A50 Shore A70
φ10 W683ZZA 38 28 9 4 7
φ12 53 34 10 6 9.8
φ13 W684AX50ZZ 66 44 13 7 13
φ16 624ZZ 79 59 16 6 18
WBC5−13ZZ 79 16
φ20 625ZZ 102 78 20 9 24
696ZZ 114 23 15
φ28 626ZZ 218 157 44 39 47
608ZZ 208 42 35
φ30 608ZZ 176 81 65 53
6000ZZ 94 51
φ40 6200ZZ 274 136 93 82
6002ZZ 122 96
φ45 6202ZZ 343 109 102 103
6904ZZ 130 98
φ55 6204ZZ 490 225 176 147
φ65 6205ZZ 750 333 250 226

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IDEA NOTE Minimizes conveyor width.

By using a full belt type conveyor, the mechanism is structured with the minimum possible width with respect to the workpiece diameter.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Purpose
    • To inspect defect on resin case.
  • Operation
    • To detect a work piece as it is transferred via a conveyor to a determined inspection position. Positioning is performed as a pusher presses a urethane roller against the drive roller. After positioning, the drive roller is rotated and the work piece appearance is conducted, After inspection, the pusher is retracted and the conveyor moves the workpiece from the inspection position.

Points for use

  • Automated manufacturing line.

Target workpiece

  • Pallet
    • Shape: cylindrical pallet
    • Size: φ90 x H30mm
  • Workpiece
    • Shape: resin plate
    • Size: W65xD8xH130mm

Design Specifications

Operating Conditions or Design Requirements

  • Rotation speed during inspection: 12rpm
  • Outer dimensions:W1032xD372xH183mm

Required Performance

  • Positional repeatability:±0.5mm

Selection Criteria for Main Components

  • Base on the required work piece rotational speed of 12rpm, a motor with a range of 280 to 2800rpm and a gear reduction ratio of 1/100 are selected.

Design Evaluation

Verification of main components

  • Motor rotation speed, work piece rotation speed, cylindrical force, and overhang load are all verified.
    • Conditional value: workpiece rotation speed N = 12rpm, motor rotation speed R = 280 to 2800rpm, motor output T0 = 0.005N·m,
      gear head reduction ratio i = 1/100, gear head allowable overhang load Q0 = 620N·mm,
      distance from motor mounting face to roller load position L = 17mm, robot cylinder maximum push force Fi = 44N,
      friction coefficient μ = 0.6 (metal and rubber), workpiece diameter D1 = 90mm, drive roller diameter D2 = 50mm
    • If we put D1 as workpiece diameter, D2 as drive roller diameter, and N as workpiece rotation speed, and Q as gear head rotation speed,
      N/Q = D2/D1, hence, Q = N x (D1/D2) = 12 x (90/50) = 21.6rpm
    • From rotation speed Q1 of gear head shaft with reduction ratio i: Q1 = R x i , Q1 = 2.8 to 28rpm
      Therefore, the motor rotation speed satisfies the needs.
    • Motor torque T with reduction ratio i: T = T0 x i = 0.5N·m
      As the motor torque and the drive roller torque are equal, if we put P as force at drive roller outer diameter,
      T=P×(D2/2)
      Hence, P = T x (2/D2) = 0.5 x {2/(50 x 10⁻³)} = 20N
    • From push force of robot cylinder applied to roller: F = Fi x μ, F = 44 x 0.6 = 26.4N
      As F > P, the push force is suitable.
    • From allowable overhang load at load position: Q = Q0/L, Q = 620/17 = 36.5N
      As Q > F, the overhang load is within the allowable range.

Other Design Consideration

  • As a cylindrical work piece is positioned using two rollers, the accuracy of the conveyor does not need to be high.
  • As the device does not use air pressure, an electric cylinder is used.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Miniature Conveyor CVSFA-90-1000-25-T100-SCM-100-W-A 1
2 Urethane Rollers UMHSH20-5 1
3 Soft Urethane URWM50-20-10 1
4 Ball Bearing UMSWH8-28 2
5 Socket Head Cap Screws SCB3-35 4
6 Hex Posts PLSBWF10-60 4
7 Bracket For Sensors SENJ1-100-G-T 2
8 Photoelectric Sensor (Currently not available) MZ-T 1
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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