ideanote
inCAD Library

Please read before use

What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.
  2. Over 300 design application ideas
    collected from dozens of industries!

  3. Find application examples quickly! Search by function, workpiece shape, etc.

  4. Download the CAD models for each application example.
  5. Log in to download free CAD models.
    Download CAD for the entire application example!

Good IDEA! button

Click the Good IDEA! Button when you like an application example!

*Can only be clicked once per application example.

  • Upper right corner on the page of application example details

  • Pop-up dialog for CAD data downloading

Page top

Keyword Search
No. Search

No.000077 Pressure Labeling Fixture

Long stroke toggle mechanism

Relevant category

Tension spring

Product name Extension Springs - Standard Lengths 
Part number AUA8-65
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Operational load

Back to page top

Available sizes

■Tension spring (Overview)

Load type Material O.D.
Range
Free length
range
Both ends hooked
Spring Steel 304 Stainless Steel S-shape 90 degree S
Ultra light load φ2 - 12 10 - 100 -
Light load φ2 - 20 10 - 175
Light-Med. load φ2 - 20 10 - 175
Med. load φ2 - 24 10 - 200
Med.-Heavy load - φ2 - 12 10 - 100 -
Heavy load φ3 - 24 10 - 200

○: All selectable
△: Some are not available
-: Not available

Back to page top

Performance info.

■Load info. on tension spring

Load type Reference load (N)
Min. Max.
Ultra light load 0.69 19.6
Light load 1.86 78.45
Light-Med. load 2.45 98.07
Med. load 3.53 225.55
Med.-Heavy load 6.47 83.36
Heavy load 8.8 430.51

Back to page top

Technical calculations

■Tension spring load calculations

P = Pi + (k × F)

P: Load (N)
Pi: Initial tension (N)
k: Spring constant(N/mm)
F: Deflection (mm)

Back to page top

Offset lever

Product name Stationary Handles - Offset, Spherical Knob 
Part number LAGNS5-30-60-30
Features The length can be specified and the angle can be selected within the allowable range.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Ergonomically shaped and easy to generate force for this manual operation.

Back to page top

Available sizes

■Offset lever

Material/Surface treatment
Grip knob Lever
Phenolic resin(Black) 1045 Carbon Steel Cationic paint (Black)
304 Stainless Steel/-

■Sizes and Dimensions

Shape Thread DIA. Dimension(mm) Angle (Select)
M(Coarse) [L 1 ] [L 2 ] [A]
Grip type

Ball knob type
5 30 60 30
6
8 30~100
Configure in 10mm increment
60~100
Configure in 10mm increment
30 45 60 90
10
12

Back to page top

Oil-free metal bushing

Product name Oil Free Metal Bushings
Part number SMZF8-8
Features Optimized for use in high load, low speed applications.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable for low speed motion

Back to page top

Available sizes

■Oil-free metal bushing (Flanged)

■Sizes and Dimensions

I.D.
(mm)
Length(mm) Material
6 6-12(2Increment) Cast Iron Class No.35
Special solid lubricant
8 8-12(2Increment)、15
10 10、12、15、20
12 10、12、15、20、25
15 15-30(5Increment)
16 15-30(5Increment)
20 20-30(5Increment)、40
25 25、30-50(10Increment)
30 30-60(10Increment)

Back to page top

Accuracy Info

■Accuracy of oil-free bushings

I.D.(mm) Tolerance G6
6 +0.014
+0.005
8
10
12 +0.017
+0.006
15
16
20 +0.020
+0.007
25
30

Back to page top

Performance info.

■Allowable properties of oil-free bushings (Reference values)

Periodical lubrication No lubrication
Max. allowable load 8N/mm² 5Nmm²
Max. allowable speed 0.25m/s 0.15m/s
Max. allowable PV value 0.8N/mm²・m/s 0.5N/mm²・m/s

Back to page top

IDEA NOTE Long stroke toggle mechanism

Long stroke toggle mechanism with shaft and spring combination

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Page top

  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Labels are pressure bonded on stainless steel cases with manufactured toggle mechanism .

    Toggle mechanism includes two linkages and one slider.

Points for use

  • Labeling is manual, lever operated toggle mechanism.

Target workpiece

  • Stainless steel case
    External dims.: W50 x D30 x H19 mm
  • Label
    External dims.: W50 x W30 x t (mm)

Design Specifications

Operating Conditions or Design Requirements

  • External dimensions: W135 x D150 x H350 mm (Top edge of side plate)
  • Moving section stroke: 50mm

Required Performance

  • Operating load: 27.15N
    Combination of compression and tension springs.

Selection Criteria for Main Components

  • Tension springs
    • Extra light tension spring with long stroke.

Design Evaluation

Verification of main components

  • Select a spring type with appropriate operation load.
  • Operational force
    • Operational force = Compression spring load + Tension spring load = 13.72 + 13.43 = 27.15N
  • Compression spring load
    • Calculation formula: Reaction force F- kx
    • Assumed applied pressure load (2pcs. used): 13.72N
    • Assumed deflection when lever operated: x = 7mm (when set 1mm, stroked 6mm)
    • k = F / x / (number of springs) = 13.72 / 7 / 2 = 0.98
    • Spring constant: k = 0.98 N/mm selected
  • Tension spring load
    • Calculation formula: Reaction force F= kx + initial tension
    • Assumed operation load (2pcs. used): F = 13.43N
    • Initial tension: 1.08N
    • Assumed deflection in operation: x = 74.4mm (when set 24.4mm, stroke 50mm)
    • Spring constant: k = (13.43 - 1.08) / 74.4 / 2 = 0.083N/mm selected

Other Design Consideration

  • Connection of the lever operation section and moving section is established by a linking mechanism.
  • Shafts act as guides to allow for smooth operation.
  • Compression spring load is adjusted by adjusting base guide position.
  • Lubrication-free bushings are used for smooth sliding operation .

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number Quantity Unit Price*
($)
Days to Ship* Catalog Page Number
1 Extra Light Load/Light Load/Light to Medium Load/Medium Load AUA8-65 2 Price check 2_329_2014
2 Round Wire Coil Springs/Deflection 40%/O.D. Referenced UL10-20 2 Price check 2_355_2014
3 Spring Anchors/Wrench Flats SAIPOZ4-20 4 Price check 2_335_2014
4 Precision Linear Shafts - One End Male Thread One End Female Thread Type with Undercut - Wrench Flat Type SSAFZ8-94-F8-M6-N3-SC20 2 Price check 1_175_2015
5 Linear Shafts-Both Ends Tapped with Wrench Flats / Both Ends Tapped with Cross-Drilled Hole SSFJZ8-134-M3-N3-SC20 2 Price check 1_149_2015
6 Stationary Handles/Offset/Spherical Knob LAGNS5-30-60-30 1 Price check 2_1149_2014
7 Pivot Pins - Straight Retaining Ring SCDG10-35 1 Price check 1_908_2014
8 Pivot Pins - Straight Retaining Ring SCDG6-35 1 Price check 1_908_2014
9 Pivot Pins - Straight Retaining Ring SCDG6-22 1 Price check 1_908_2014
10 Oil Free Bushings - Flanged (Polyacetal Resin) JZF10-6 2 Price check 1_401_2014
11 Oil Free Bushings - Flanged (Polyacetal Resin) JZF6-3 4 Price check 1_401_2014
12 Oil Free Bushings - Straight / Flanged SMZF8-8 4 Price check 1_397_2014
13 Parallel Keys KESS4-15 2 Price check 2_250_2014
14 Metal Washers - T Dimension Configurable, Precision Class TWSSM12-4-1 2 Price check 2_114_2014
15 Metal Washers - Thickness +-0.10 & +-0.01 mm/Dimensions Configurable FWSSS-D12-V8.5-T1.0 2 Price check 2_115_2014
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Page top

Page top